Challenger TG9300B flotation Chassis pdf workshop service manual
Format: PDF
Pages: 2535
File size: 51.94 MB
Language: English
Models: TerraGator TG9300B applicator, flotation chassis
Table of Contents for AGCO-79035609C-WSM-EN manual
- Applicator Chassis TG9300B WSM
- TABLE OF CONTENT
- 1. General
- 1.1 Service manual
- 1.2 Lubrication and maintenance
- 1.3 Important safety information
- 2. Engine
- 2.1 Serpentine belt removal and installation
- 2.2 Water pump belt removal and installation
- 2.3 Alternator removal and installation
- 2.4 Cooling package removal and installation
- 2.5 Radiator core removal and installation
- 2.6 Hydraulic cooler and transmission cooler core removal and installation
- 2.7 Air conditioning condenser removal and installation
- 2.8 Air intake assembly removal and installation
- 2.9 Air cleaner filter removal and installation
- 2.10 Exhaust system removal and installation
- 2.11 Battery removal and installation
- 2.12 Fan removal and installation
- 2.13 Air conditioning compressor removal and installation
- 2.14 Air conditioning receiver and dryer removal and installation
- 2.15 Air compressor removal and installation
- 2.16 Starter removal and installation
- 2.17 Engine removal and installation
- 2.18 Fuel line removal and installation
- 2.19 Replacing the inline fuel strainer
- 2.20 Primary fuel filter and water separator removal and installation
- 2.21 Secondary fuel filter removal and installation
- 2.22 Fuel priming pump
- 2.23 Safety instructions
- 2.24 To the user
- 2.25 Engine construction
- 2.26 Technical data
- 2.27 Tightening torques
- 2.28 Special tools
- 2.29 Liquid quality requirements
- 2.30 Terminal diagram
- 2.31 Cylinder block
- 2.32 Flywheel housing
- 2.33 Cylinder head
- 2.34 Valve mechanism with hydraulic lash adjustment
- 2.35 Crankshaft
- 2.36 Connecting rods and pistons
- 2.37 Flywheel
- 2.38 Timing gear assembly
- 2.39 Lubrication system
- 2.40 Cooling system
- 2.41 Air control system maintenance
- 2.42 Fuel system
- 2.43 SCR system
- 2.44 Engine control system
- 2.45 Prepare the long block replacement
- 2.46 Parts for the long block replacement
- 2.47 Remove the engine
- 2.48 Engine lifting
- 2.49 Disassemble the engine
- 2.50 Assemble the engine
- 2.51 Engine lifting
- 2.52 Install the engine
- 2.53 After the long block change
- 3. Powertrain
- 3.1 Transmission theory
- 3.2 Transmission removal
- 3.3 Transmission disassemble and assemble
- 3.4 Installing the transmission
- 3.5 Transmission control unit (TCU) removal and installation
- 3.6 Transmission maintenance
- 3.7 Machine transport
- 3.8 Transmission components removal and installation
- 3.9 Transmission testing and adjusting
- 3.10 Drivetrain removal and installation
- 3.11 Powertrain specifications
- 3.12 Transmission service manual
- AGCO - OEM - ML260 - T904 transmission
- 0000 Tractor
- 1000 Overall system/transmission
- 1005 Transmission/transmission control system
- 1080 Transmission/drive train
- 1320 Transmission/front wheel drive
- 1470 Transmission/transmission lubrication
- 1490 Transmission/pump drive
- 4. Cab and platform
- 4.1 Cab removal and installation
- 4.2 Cab filtration
- 4.3 Operator seat removal, installation, and adjustment
- 4.4 Cab console and armrest
- 4.5 Cab components removal and installation
- 5. Wheels and tires
- 5.1 Wheels and tires removal and installation
- 6. Frame and axles
- 6.1 Frames
- 6.2 Fork assembly
- 6.3 Rear axle assembly
- 6.4 Rear axle maintenance
- 6.5 Rear axle differential carrier
- 6.6 Rear axle planetary
- 6.7 Rear brakes
- 6.8 Slack adjusters
- 6.9 Tag axle assembly
- 7. Electrical
- 7.1 General Information
- 7.2 Calibrating the machine
- 7.3 00 Engine module
- 7.4 Transmission
- 7.5 DCC3 (Dash Instrument Panel)
- 7.6 Boom motion and main enable
- 7.7 Boom motion, hoist, and tip
- 7.8 Boom section product control circuits
- 7.9 Product control circuit
- 7.10 Foam marker on circuit
- 7.11 Foam marker functions
- 7.12 Pump and sump LED indicator lamp circuit
- 7.13 Pump and sump power circuit
- 7.14 High and low beam lamp circuit
- 7.15 Work lamp number one circuit
- 7.16 Work lamp number two circuit
- 7.17 Work lamp number three circuit
- 7.18 Work lamp number four circuit
- 7.19 Chassis hazard warning lamp circuit
- 7.20 Chassis turn signal circuit
- 7.21 System hazard warning lamp circuit
- 7.22 System turn signal circuit
- 7.23 Brake lamps circuit
- 7.24 Parking lamps circuit
- 7.25 Reverse lamp circuit
- 7.26 Air pressure sender signal circuit
- 7.27 Nozzle pressure gauge circuit
- 7.28 Pump pressure gauge circuit
- 7.29 HVAC/Cab pressurization blower
- 7.30 Beacon circuit
- 7.31 Radar circuit
- 7.32 Radio circuit
- 7.33 Seat electrical circuit
- 7.34 Windscreen washer circuit
- 7.35 Windscreen wiper circuit
- 7.36 Schematics
- 8. Steering and hydraulic system
- 8.1 Steering and hydraulic system operation
- 8.2 Steering and hydraulic component removal and installation
- 8.3 Hydraulic cylinder disassembly and assembly
- 8.4 Steering system component specifications
- 9. Pneumatics
- 9.1 Air system operation
- 9.2 Air system disassembly and assembly
- 9.3 Air system component specifications
- 10. HVAC
- 10.1 Heating, A/C, ventilation, and cooling
- 10.2 HVAC inspection and testing
- 10.3 Recovering the air conditioner refrigerant
- 10.4 Repairing the HVAC system
- 10.5 Charging the air conditioner system
- 10.6 HVAC specifications
- 11. Appearance
- 11.1 Engine cover
- 11.2 Horn
- 11.3 Cabinet
- 11.4 Fuel Tank
- 11.5 Mirrors and worklights
- 11.6 Rinse Tank
- 11.7 Pressure washer system (optional)
- 11.8 Step and platform
- Index
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