Challenger RoGator RG635C, RG645C, RG655C self-propelled sprayer workshop service manual

Table of Contents for CHAL-644410-1 manual

• Table of contents
• 1. General
  • 1.1 Foreword
  • 1.2 Operating machine
  • 1.3 Maintenance and service
  • 1.4 Lubrication and maintenance chassis
  • 1.5 Lubrication and maintenance spray system
  • 1.6 Jack up the machine
  • 1.7 Tire load and inflation table
  • 1.8 Dimensions
  • 1.9 Machine stability
  • 1.10 Steering radius 4 wheel and 2 wheel steer
  • 1.11 Component location
  • 1.12 Service panel location
  • 1.13 Tightening specifications
• 2. Engine, fuel and exhaust system
  • 2.1 Introduction
  • 2.2 Engine system
  • 2.3 Fuel system
  • 2.4 Exhaust
• 3. Axles
  • 3.1 Component location
  • 3.2 Replacing track width sensor
  • 3.3 Wheel legs
  • 3.4 Sliding axles
  • 3.5 Replacing the Kingpin bolts
• 4. Frame and suspension
  • 4.1 Frame
  • 4.2 General information
• 5. Steering system
  • 5.1 Sensors
  • 5.2 Steering cylinder
• 6. Drive train system
  • 6.1 Drive pump system
• 7. Brake system
  • 7.1 Brake system
  • 7.2 Service brake
  • 7.3 Parking brake emergency release
• 8. Air system
  • 8.1 Air System Operation
  • 8.2 Air tank
  • 8.3 Air compressor
  • 8.4 Air dryer
• 9. Hydraulic system
  • 9.1 Introduction
  • 9.2 Control valves
  • 9.3 Auxiliary valve
  • 9.4 Cylinders
  • 9.5 Hydraulic load sensing system
  • 9.6 Hydraulic centrifugal pump system
• 10. Electrical system
  • 10.1 General information
  • 10.2 Electrical system
  • 10.3 Service panel locations
  • 10.4 Measuring values
  • 10.5 Pinouts
  • 10.6 Error codes on controller display
  • 10.7 Error codes Engine Module
  • 10.8 Error codes Chassis ECU
  • 10.9 Error codes Sprayer ECU
  • 10.10 Error codes Joystick
  • 10.11 Error codes Suspension
  • 10.12 Error codes Lighting
  • 10.13 Error codes OptiFlow
• 11. Cab
  • 11.1 Cab
  • 11.2 Adjusting the headlights
  • 11.3 Cab filtration
  • 11.4 Recirculation filter
  • 11.5 Operator's seat
  • 11.6 Floormat
  • 11.7 Bottom panel(s)
  • 11.8 Steering pedestal
  • 11.9 Operator console
  • 11.10 Door
• 12. Air conditioning and heating system
  • 12.1 General information
  • 12.2 Heating ventilation and air conditioning (HVAC) system
  • 12.3 Control panel
  • 12.4 Control module
  • 12.5 Air conditioning system
  • 12.6 Refrigerant compressor
  • 12.7 Refrigerant relief valve
  • 12.8 Refrigerant condenser
  • 12.9 Sensor (temperature)
  • 12.10 Evaporator coil
  • 12.11 Electrical schematic
  • 12.12 Refrigerant accumulator
  • 12.13 Heater system overview
  • 12.14 Actuator motor (water valve)
  • 12.15 Air flow
  • 12.16 Motor (air conditioning blower)
  • 12.17 Speed control
  • 12.18 Actuator motor (damper assembly)
  • 12.19 Lubricants
  • 12.20 Service tools
  • 12.21 Service procedures
  • 12.22 Refrigerants
  • 12.23 Component repair or replacement
  • 12.24 HVAC specifications
  • 12.25 Troubleshooting
• 13. Decals
  • 13.1 Safety and maintenance sign location
• 14. Wheels
  • 14.1 Removing the wheels
  • 14.2 Adjusting the Wheel Toe-In and Toe-Out
• 15. Product containment
  • 15.1 Calibrating the product tank
• 16. Primary product distribution
  • 16.1 Plumbing
  • 16.2 Component location details
  • 16.3 Calibrating the spray system
• 17. Booms
  • 17.1 Boom adjustment
  • 17.2 Replacing folding cylinder bearing
• 18. Diagrams
  • 18.1 Electric System
  • 18.2 Hydraulic system
  • 18.3 Air system
  • 18.4 Spray system
• 19. Special Tools
  • 19.1 Special Tools
• Index