CHAL-7060838 Challenger MT400D Series, MT455D, MT465D, MT475D, MT485D, MT495D tractor workshop service manual
English

Challenger MT400D Series, MT455D, MT465D, MT475D, MT485D, MT495D tractor workshop service manual

CHAL-7060838
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Pages: 3627

File size: 129,38 MB

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Table of Contents for CHAL-7060838 manual

  • MT400D
  • 1 - Introduction
    • 1A10 - MT400D - General
    • 1A11 - MT400D - Error codes
    • 1A12 - MT400D - Fuse box, electrical diagrams, harnesses, hydraulics diagrams and pneumatic diagrams
    • 1A16 - MT400D - Adjustments, bleeding and calibrations
  • 2 - Separation of assemblies
    • 2A17 - Front linkage - Removing and refitting
    • 2B17 - Front axle - Removing and refitting
    • 2C17 - Cooling unit - Removing and refitting
    • 2D17 - Front frame - Removing and refitting
    • 2E17 - Bonnet - Removing and refitting
    • 2F17 - Engine - Removing and refitting
    • 2G17 - Gearbox - Removing and refitting
    • 2H17 - Cab - Removing and refitting
    • 2I17 - Pedal assembly - Removing and refitting
    • 2J17 - Rear axle - Removing and refitting
  • 3 - Engine
    • 3A11 - Sisu Tier 4i engine - Error codes
    • 3A12 - Sisu Tier 4i engine - Electrical and hydraulics diagrams
    • 3A13 - Sisu Tier 4i engine - Layout of components
    • 3A14 - Sisu Tier 4i engine - Tests and diagnostics
    • 3A16 - Sisu Tier 4i engine - Adjustments, bleeding and calibrations
    • 3A17 - Sisu Tier 4i engine - Disassembly and reassembly
    • 3B10 - e3 SCR Technology engine - General
    • 3B12 - e3 SCR Technology engine - Electrical and hydraulic diagrams
    • 3B13 - e3 SCR Technology engine - Layout of components
    • 3B17 - e3 SCR Technology engine - Disassembly and reassembly
    • 3B18 - e3 SCR Technology engine - Service tools
  • 4 - Clutch
    • Chapter intentionally left blank
  • 5 - Gearbox
    • 5A10 - ML130/ML160 - General
    • 5A11 - ML130/ML160 - Error codes
    • 5A12 - ML130/ML160 - Electrical and hydraulics diagrams
    • 5A13 - ML130/ML160 – Layout of components
    • 5A14 - ML130/ML160 - Tests and diagnostics
    • 5A16 - ML130/ML160 - Adjustments, bleeding and calibrations
    • 5A17 - ML130/ML160 - Disassembly and reassembly
    • 5A18 - ML130/ML160 - Service tools
    • 5C10 - GBA25 - General
    • 5C11 - GBA25 - Error codes
    • 5C13 - GBA25 - Layout of components
    • 5C16 - GBA25 - Adjustments, bleeding and calibrations
    • 5C17 - GBA25 - Disassembly and reassembly
    • 5C20 - GBA25/PowerShuttle - General
    • 5C23 - GBA25/PowerShuttle - Layout of components
    • 5C27 - GBA25/PowerShuttle - Disassembly and reassembly
    • 5C28 - GBA25/PowerShuttle - Service tools
    • 5C30 - GBA25/Powershift module - General
    • 5C33 - GBA25/Powershift module - Layout of components
    • 5C37 - GBA25/Powershift module - Disassembly and reassembly
    • 5C38 - GBA25/Powershift module - Service tools
    • 5C40 - GBA25/Robotic mechanical gearbox - General
    • 5C43 - GBA25/Robotic mechanical gearbox - Layout of components
    • 5C47 - GBA25/Robotic mechanical gearbox - Disassembly and reassembly
    • 5C48 - GBA25/Robotic mechanical gearbox - Service tools
    • 5C50 - GBA25/Creeper gears - General
    • 5C53 - GBA25/Creeper gears - Layout of components
    • 5C57 - GBA25/Creeper gears - Disassembly and reassembly
    • 5C60 - GBA25/Super creeper gears - General
    • 5C63 - GBA25/Super creeper gears - Layout of components
    • 5C67 - GBA25/Super creeper gears - Disassembly and reassembly
  • 6 - Rear axle
    • 6A13 - HA130/160/Final drives - Layout of components
    • 6A17 - HA130/160/Final drives - Disassembly and reassembly
    • 6A21 - HA130/160/Differential - Error codes
    • 6A22 - HA130/160/Differential - Electrical and hydraulics diagrams
    • 6A23 - HA130/160/Differential - Layout of components
    • 6A26 - HA130/160/Differential - Adjustments, bleeding and calibrations
    • 6A27 - HA130/160/Differential - Disassembly and reassembly
    • 6A31 - HA130/160/Tractor braking - Error codes
    • 6A32 - HA130/160/Tractor braking - Electrical and hydraulics diagrams
    • 6A33 - HA130/160/Tractor braking - Layout of components
    • 6A36 - HA130/160/Tractor braking - Adjustments, bleeding and calibrations
    • 6A37 - HA130/160/Tractor braking - Disassembly and reassembly
    • 6A51 - HA130/160/Hydraulic trailer braking - Error codes
    • 6A52 - HA130/160/Hydraulic trailer braking - Electrical and hydraulics diagrams
    • 6A60 - HA130/160/Pneumatic trailer braking - General
    • 6A62 - HA130/160/Pneumatic trailer braking - Electrical and hydraulics diagrams
    • 6A63 - HA130/160/Pneumatic trailer braking - Layout of components
    • 6A64 - HA130/160/Pneumatic trailer braking - Tests and diagnostics
    • 6A66 - HA130/160/Pneumatic trailer braking - Adjustments, bleeding and calibrations
    • 6A67 - HA130/160/Pneumatic trailer braking - Disassembly and reassembly
    • 6C10 - GPA20 - General
    • 6C13 - GPA20 - Layout of components
    • 6C20 - GPA20/Trumpet housings - General
    • 6C23 - GPA20/Trumpet housings - Layout of components
    • 6C27 - GPA20/Trumpet housings - Disassembly and reassembly
    • 6C28 - GPA20/Trumpet housings - Service tools
    • 6C30 - GPA20/Differential - General
    • 6C33 - GPA20/Differential - Layout of components
    • 6C37 - GPA20/Differential - Disassembly and reassembly
    • 6C38 - GPA20/Differential - Service tools
    • 6C40 - GPA20/Tractor braking - General
    • 6C43 - GPA20/Tractor braking - Layout of components
    • 6C46 - GPA20/Tractor braking - Adjustments, bleeding and calibrations
    • 6C47 - GPA20/Tractor braking - Disassembly and reassembly
    • 6C48 - GPA20/Tractor braking - Service tools
    • 6C60 - GPA20/Hydraulic trailer braking - General
    • 6C63 - GPA20/Hydraulic trailer braking - Layout of components
    • 6C67 - GPA20/Hydraulic trailer braking - Disassembly and reassembly
    • 6C70 - GPA20/Pneumatic trailer braking - General
    • 6C72 - GPA20/Pneumatic trailer braking - Electrical and hydraulics diagrams
    • 6C73 - GPA20/Pneumatic trailer braking - Layout of components
    • 6C74 - GPA20/Pneumatic trailer braking - Tests and diagnostics
    • 6C76 - GPA20/Pneumatic trailer braking - Adjustments, bleeding and calibrations
    • 6C77 - GPA20/Pneumatic trailer braking - Disassembly and reassembly
    • 6C78 - GPA20/Pneumatic trailer braking - Service tools
    • 6C80 - GPA20/Hitch/Linkage - General
    • 6C83 - GPA20/Hitch/Linkage - Layout of components
    • 6C86 - GPA20/Hitch/Linkage - Adjustments, bleeding and calibrations
    • 6C87 - GPA20/Hitch/Linkage - Disassembly and reassembly
    • 6C90 - GPA20/Auto-hitch - General
    • 6C96 - GPA20/Auto-hitch - Adjustments, bleeding and calibrations
    • 6C97 - GPA20/Auto-hitch - Disassembly and reassembly
    • 6D80 - GPA20 +/Hitch/Increased capacity linkage - General
    • 6D83 - GPA20 +/Hitch/Increased capacity linkage - Layout of components
    • 6D86 - GPA20 +Hitch/Increased capacity linkage - Adjustments, bleeding and calibrations
    • 6D87 - GPA20 +Hitch/Increased capacity linkage - Disassembly and reassembly
    • 6D88 - GPA20 +Hitch/Increased capacity linkage - Service tools
  • 7 - Power take-off
    • 7A11 - HA130/160/Power take-off - Error codes
    • 7A12 - HA130/160/Power take-off - Electrical and hydraulics diagrams
    • 7A13 - HA130/160/Power take-off - Layout of components
    • 7A16 - HA130/160/Power take-off - Adjustments, bleeding and calibrations
    • 7A17 - HA130/160/Power take-off - Disassembly and reassembly
    • 7C10 - GPA20 - General
    • 7C20 - GPA20/Intermediate shaft/Driving gear/PTO brake - General
    • 7C23 - GPA20/Intermediate shaft/Driving gear/PTO brake - Layout of components
    • 7C27 - GPA20/Intermediate shaft/Driving gear/PTO brake - Disassembly and reassembly
    • 7C40 - GPA20/GSPTO - General
    • 7C43 - GPA20/GSPTO - Layout of components
    • 7C47 - GPA20/GSPTO - Disassembly and reassembly
    • 7C50 - GPA20/Removable PTO shaft - General
    • 7C53 - GPA20/Removable PTO shaft - Layout of components
    • 7C57 - GPA20/Removable PTO shaft - Disassembly and reassembly
    • 7C60 - GPA20/Shiftable PTO shaft - General
    • 7C63 - GPA20/Shiftable PTO shaft - Layout of components
    • 7C67 - GPA20/Shiftable PTO shaft - Disassembly and reassembly
    • 7C70 - GPA20/Clutch - General
    • 7C73 - GPA20/Clutch - Layout of components
    • 7C77 - GPA20/Clutch - Disassembly and reassembly
    • 7C78 - GPA20/Clutch - Service tools
    • 7D10 - GPA20/PTO electrohydraulic controls - General
    • 7D17 - GPA20/PTO electrohydraulic controls - Disassembly and reassembly
    • 7E10 - Zuidberg front power take-off - General
    • 7E13 - Zuidberg front power take-off - Layout of components
    • 7E14 - Zuidberg front power take-off - Tests and diagnostics
    • 7E16 - Zuidberg front power take-off - Adjustments, bleeding and calibrations
    • 7E17 - Zuidberg front power take-off - Disassembly and reassembly
  • 8 - Front axle
    • 8A10 - DANA 735/740 - General
    • 8A11 - DANA 735/740 - Error codes
    • 8A12 - DANA 735/740 - Electrical and hydraulics diagrams
    • 8A13 - DANA 735/740 - Layout of components
    • 8A16 - DANA 735/740 - Adjustments, bleeding and calibrations
    • 8A17 - DANA 735/740 - Disassembly and reassembly
    • 8B10 - HA130/4WD clutch - General
    • 8B12 - HA130/4WD clutch - Electrical and hydraulics diagrams
    • 8B13 - HA130/4WD clutch - Layout of components
    • 8B16 - HA130/4WD clutch - Adjustments, bleeding and calibrations
    • 8B17 - HA130/4WD clutch - Disassembly and reassembly
    • 8B23 - HA130/Universal joint shaft brake - Layout of components
    • 8B27 - HA130/Universal joint shaft brake - Disassembly and reassembly
    • 8C10 - HA130/Steering unit/Closed Centre - General
    • 8C12 - HA130/Steering unit/Closed Centre - Electrical and hydraulics diagrams
    • 8C13 - HA130/Steering unit/Closed Centre - Layout of components
    • 8C17 - HA130/Steering unit/Closed Centre - Disassembly and reassembly
    • 8D10 - GPA20/4WD clutch - General
    • 8D13 - GPA20/4WD clutch - Layout of components
    • 8D17 - GPA20/4WD clutch - Disassembly and reassembly
    • 8E10 - GPA20/Steering unit/Closed Centre - General
    • 8E12 - GPA20/Steering unit/Closed Centre - Electrical and hydraulics diagrams
    • 8E13 - GPA20/Steering unit/Closed Centre - Layout of components
    • 8E17 - GPA20/Steering unit/Closed Centre - Disassembly and reassembly
    • 8E20 - GPA20/Steering unit/Open Centre - General
    • 8E22 - GPA20/Steering unit/Open Centre - Electrical and hydraulics diagrams
    • 8E23 - GPA20/Steering unit/Open Centre - Layout of components
    • 8E27 - GPA20/Steering unit/Open Centre - Disassembly and reassembly
    • 8F17 - Steering rams - Disassembly and reassembly
  • 9 - Hydraulics
    • 9A10 - HA130/LS hydraulic system - General
    • 9A12 - HA130/LS hydraulic system - Electrical and hydraulics diagrams
    • 9A13 - HA130/LS hydraulic system - Layout of components
    • 9A14 - HA130/LS hydraulic system - Tests and diagnostics
    • 9A17 - HA130/LS hydraulic system - Disassembly and reassembly
    • 9A18 - HA130/LS hydraulic system - Service tools
    • 9A20 - HA130/LS hydraulic system/Hydraulic pumps - General
    • 9A22 - HA130/LS hydraulic system/Hydraulic pumps - Electrical and hydraulics diagrams
    • 9A23 - HA130/LS hydraulic system/Hydraulic pumps - Layout of components
    • 9A24 - HA130/LS hydraulic system/Hydraulic pumps - Tests and diagnostics
    • 9A27 - HA130/LS hydraulic system/Hydraulic pumps - Disassembly and reassembly
    • 9A28 - HA130/LS hydraulic system/Hydraulic pumps - Service tools
    • 9A30 - HA130/LS hydraulic system/Auxiliary spool valves - General
    • 9A31 - HA130/LS hydraulic system/Auxiliary spool valves - Error codes
    • 9A32 - HA130/LS hydraulic system/Auxiliary spool valves - Electrical and hydraulics diagrams
    • 9A33 - HA130/LS hydraulic system/Auxiliary spool valves - Layout of components
    • 9A34 - HA130/LS hydraulic system/Auxiliary spool valves - Tests and diagnostics
    • 9A37 - HA130/LS hydraulic system/Auxiliary spool valves - Disassembly and reassembly
    • 9A38 - HA130/LS hydraulic system/Auxiliary spool valves - Service tools
    • 9A40 - HA130/LS hydraulic system/Rear linkage - General
    • 9A41 - HA130/LS hydraulic system/Rear linkage - Error codes
    • 9A42 - HA130/LS hydraulic system/Rear linkage - Electrical and hydraulics diagrams
    • 9A43 - HA130/LS hydraulic system/Rear linkage - Layout of components
    • 9A44 - HA130/LS hydraulic system/Rear linkage - Tests and diagnostics
    • 9A47 - HA130/LS hydraulic system/Rear linkage - Disassembly and reassembly
    • 9A48 - HA130/LS hydraulic system/Rear linkage - Service tools
    • 9A50 - HA130/LS hydraulic system/Front linkage - General
    • 9A52 - HA130/LS hydraulic system/Front linkage - Electrical and hydraulics diagrams
    • 9A53 - HA130/LS hydraulic system/Front linkage - Layout of components
    • 9A54 - HA130/LS hydraulic system/Front linkage - Tests and diagnostics
    • 9A56 - HA130/LS hydraulic system/Front linkage - Adjustments, bleeding and calibrations
    • 9A57 - HA130/LS hydraulic system/Front linkage - Disassembly and reassembly
    • 9A58 - HA130/LS hydraulic system/Front linkage - Service tools
    • 9B10 - GPA20/Load Sensing - General
    • 9B12 - GPA20/Load Sensing - Electrical and hydraulics diagrams
    • 9B13 - GPA20/Load Sensing - Layout of components
    • 9B14 - GPA20/Load Sensing - Tests and diagnostics
    • 9B17 - GPA20/Load Sensing - Disassembly and reassembly
    • 9B20 - GPA20/Load Sensing/Right-hand cover plate - General
    • 9B23 - GPA20/Load Sensing/Right-hand cover plate - Layout of components
    • 9B27 - GPA20/Load Sensing/Right-hand cover plate - Disassembly and reassembly
    • 6B28 - GPA20/Load Sensing/Right-hand cover plate - Service tools
    • 9B30 - GPA20/Load Sensing/Left-hand cover plate - General
    • 9B33 - GPA20/Load Sensing/Left-hand cover plate - Layout of components
    • 9B37 - GPA20/Load Sensing/Left-hand cover plate - Disassembly and reassembly
    • 9B40 - GPA20/Load Sensing/Linkage spool valve - General
    • 9B43 - GPA20/Load Sensing/Linkage spool valve - Layout of components
    • 9B47 - GPA20/Load Sensing/Linkage spool valve - Disassembly and reassembly
    • 9B50 - GPA20/Load Sensing/Auxiliary spool valves - General
    • 9B53 - GPA20/Load Sensing/Auxiliary spool valves - Layout of components
    • 9B56 - GPA20/Load Sensing/Auxiliary spool valves - Adjustments, bleeding and calibrations
    • 9B57 - GPA20/Load Sensing/Auxiliary spool valves - Disassembly and reassembly
    • 9C10 - Open Centre - General
    • 9C12 - Open Centre - Electrical and hydraulics diagrams
    • 9C14 - Open Centre - Tests and diagnostics
    • 9C20 - Open Centre/Right-hand cover plate - General
    • 9C23 - Open Centre/Right-hand cover plate - Layout of components
    • 9C27 - Open Centre/Right-hand cover plate - Disassembly and reassembly
    • 9C30 - Open Centre/Left-hand cover plate - General
    • 9C33 - Open Centre/Left-hand cover plate - Layout of components
    • 9C37 - Open Centre/Left-hand cover plate - Disassembly and reassembly
    • 9D10 - 100 l/min Open Centre - General
    • 9D12 - 100 l/min Open Centre - Electrical and hydraulics diagrams
    • 9D14 - 100 l/min Open Centre - Tests and diagnostics
    • 9D20 - 100 l/min Open Centre/Right-hand cover plate - General
    • 9D23 - 100 l/min Open Centre/Right-hand cover plate - Layout of components
    • 9D27 - 100 l/min Open Centre/Right-hand cover plate - Disassembly and reassembly
    • 9D30 - 100 l/min Open Centre/Left-hand cover plate - General
    • 9D33 - 100 l/min Open Centre/Left-hand cover plate - Layout of components
    • 9D37 - 100 l/min Open Centre/Left-hand cover plate - Disassembly and reassembly
    • 9E10 - Open Centre/Linkage spool valve - General
    • 9E13 - Open Centre/Linkage spool valve - Layout of components
    • 9E17 - Open Centre/Linkage spool valve - Disassembly and reassembly
    • 9E20 - Open Centre/Auxiliary spool valves - General
    • 9E23 - Open Centre/Auxiliary spool valves - Layout of components
    • 9E26 - Open Centre/Auxiliary spool valves - Adjustments, bleeding and calibrations
    • 9E27 - Open Centre/Auxiliary spool valves - Disassembly and reassembly
    • 9E30 - Open Centre/Valve 21 bar (305 psi) - General
    • 9E33 - Open Centre/Valve 21 bar (305 psi) - Layout of components
    • 9E36 - Open Centre/Valve 21 bar (305 psi) - Adjustments, bleeding and calibrations
    • 9E37 - Open Centre/Valve 21 bar (305 psi) - Disassembly and reassembly
  • 10 - Electricity
    • 10A12 - Lighting and equipment - Electrical and hydraulics diagrams
    • 10B10 - Fuse box - General
    • 10B12 - Fuse box - Electrical and hydraulics diagrams
    • 10C14 - Alternator - Tests and diagnostics
    • 10C17 - Alternator - Disassembly and reassembly
    • 10C18 - Alternator - Service tools
    • 10D10 - Starter - General
    • 10D14 - Starter - Tests and diagnostics
    • 10D17 - Starter - Disassembly and reassembly
    • 10E17 - Triflash triangle - Assembly
  • 11 - Electronics
    • 11A10 - MT400D - List of all components
  • 12 - Cab
    • 12A10 - Standard air conditioning - General
    • 12A12 - Standard air conditioning - Electrical and hydraulics diagrams
    • 12A13 - Standard air conditioning - Layout of components
    • 12A14 - Standard air conditioning - Tests and diagnostics
    • 12A16 - Standard air conditioning - Adjustments, bleeding and calibrations
    • 12A17 - Standard air conditioning - Disassembly and reassembly
    • 12B10 - Self-regulating air conditioning - General
    • 12B11 - Self-regulating air conditioning - Error codes
    • 12B12 - Self-regulating air conditioning - Electrical and hydraulics diagrams
    • 12B13 - Self-regulating air conditioning - Layout of components
    • 12B14 - Self-regulating air conditioning - Tests and diagnostics
    • 12B16 - Self-regulating air conditioning - Adjustments, bleeding and calibrations
    • 12B17 - Self-regulating air conditioning - Disassembly and reassembly
    • 12C10 - Semi-active hydraulic suspension - General
    • 12C12 - Semi-active hydraulic suspension - Electrical and hydraulics diagrams
    • 12C13 - Semi-active hydraulic suspension - Layout of components
    • 12C16 - Semi-active hydraulic suspension - Adjustments, bleeding and calibrations
    • 12C17 - Semi-active hydraulic suspension - Disassembly and reassembly
  • 13 - Accessories
    • accessories kits
  • 14 - Service tools
    • 14A01 - General
    • 14A02 - Separation of assemblies
    • 14A03 - Engine
    • 14A05 - Gearbox
    • 14A06 - Rear axle
    • 14A07 - Power take-off
    • 14A08 - Front axle
    • 14A09 - Hydraulics
    • 14A10 - Electricity
    • 14A11 - Electronics
    • 14A12 - Cab
Language
English
Document type
Workshop service manual
Machinery type
tractor
CHAL-7060838-preview.pdf - 630.87KB

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