Challenger MT900 Series, MT955E, MT965E, MT975E tractor workshop service manual
Format: PDF
Pages: 2715
File size: 44,48 MB
PDF document is available for instant download after purchase at any time. Can be downloaded and viewed on any device. Download free preview PDF file using link in Attachments TAB
Table of Contents for CHAL-79036231 manual
- MT900
- Table of Contents
- 1. General
- 1.1 Safety information
- 1.2 Serial number definition
- 1.3 Proper disposal of waste
- 1.4 Lubricant viscosities and refill capacities
- 1.5 Service intervals
- 1.6 Engine specifications - MT900E
- 1.7 Torque specifications
- 1.8 Machine specifications
- 2. Engine, fuel, and exhaust system
- 2.1 Engine maintenance
- 2.2 Engine system components
- 2.3 Engine troubleshooting
- 2.4 Engine service manual
- 3. Axles
- 3.1 Axle system operation
- 3.2 Differential lock system
- 3.3 Axle lubrication
- 3.4 Axle components
- 3.5 Final drive disassembly
- 3.6 Final drive assembly
- 3.7 Differential disassembly
- 3.8 Differential assembly
- 3.9 Axle maintenance
- 3.10 Axle testing and adjusting
- 3.11 Axle comnponent specifications
- 4. Frame and suspension
- 4.1 Splitting the machine
- 4.2 Connecting the machine
- 4.3 Replacing the articulation bearing
- 4.4 Frame repair
- 4.5 Repairing the frame by adding weld material and machining
- 4.6 Repairing the frame by using cutting templates and slugs
- 4.7 Articulation position sensor
- 4.8 Specifications
- 5. Steering system
- 5.1 Steering system layout
- 5.2 Steering system components
- 5.3 Steering system operation
- 5.4 Steering system disassembly and assembly
- 5.5 Steering system testing and adjusting
- 5.6 Steering system maintenance
- 6. Drive train system
- 6.1 Transmission system
- 6.2 Transmission
- 6.3 Drive train components
- 6.4 Transmission troubleshooting
- 6.5 Drive train system testing and adjusting
- 6.6 Drive train maintenance
- 7. Brake system
- 7.1 Service and brake system operation
- 7.2 Trailer brake system (optional)
- 7.3 Service and parking brake components
- 7.4 Electrical components of park brake system
- 7.5 Position of electronic components for the parking brake system
- 7.6 Brake system disassembly and assembly
- 7.7 Brake system testing and adjusting
- 7.8 Brake system maintenance
- 7.9 Brake system specifications
- 8. Compressed air system
- 8.1 Air system operation
- 8.2 Air compressor
- 8.3 Air dryer
- 8.4 Main air reservoir
- 8.5 Air coupler
- 8.6 Regeneration reservoir
- 8.7 Charging valve
- 8.8 Air pressure sensor
- 8.9 Air system component specifications
- 8.10 Troubleshooting the air dryer
- 8.11 Air system maintenance
- 9. Hydraulic system
- 9.1 Implement hydraulic system introduction
- 9.2 Implement hydraulic system components
- 9.3 Hydraulic system disassembly and assembly
- 9.4 Hydraulic system testing and adjusting
- 9.5 Hydraulic system maintenance
- 9.6 Hydraulic troubleshooting
- 10. Electrical system
- 10.1 General information
- 10.2 Electrical system components
- 10.3 Electrical system troubleshooting
- 10.4 00 Engine module
- 10.5 03 Transmission
- 10.6 05 Armrest module
- 10.7 19 Steering valve module
- 10.8 161 Auxiliary valve 1 module
- 10.9 162 Auxiliary valve 2 module
- 10.10 163 Auxiliary valve 3 module
- 10.11 164 Auxiliary valve 4 module
- 10.12 165 Auxiliary valve 5 module
- 10.13 166 Auxiliary valve 6 module
- 10.14 171 Three-point hitch valve module
- 10.15 175 Unassigned auxiliary valve module
- 10.16 208 Front lighting module
- 10.17 209 Roof lighting module
- 10.18 210 Rear lighting module
- 11. Cab
- 11.1 Removing and installing the cab
- 11.2 Cab filtration
- 11.3 Armrest
- 11.4 Cab seat
- 11.5 Cab switches
- 11.6 Steering console
- 12. Air conditioning and heating system
- 12.1 Air conditioning and heating system
- 12.2 Testing and adjusting
- 12.3 Basic air conditioning system testing
- 12.4 Manifold gauge set readings
- 12.5 Checking the system pressure
- 12.6 Refrigerant recovery
- 12.7 Air conditioning and heating system components
- 12.8 Heating and air conditioning troubleshooting
- 13. Chassis
- 13.1 Engine cover
- 13.2 Fenders
- 13.3 Extremity arms
- 13.4 Testing the machine lighting
- 14. Wheels
- 14.1 Wheel removal
- 14.2 Wheel installation
- 14.3 Wheel and counterweight re-torque
- 14.4 Wheel special tooling
- 14.5 Hub spacing
- 14.6 Removing the hub and collet
- 14.7 Installing the hub and collet
- 15. Implement drive system
- 15.1 Power take-off
- 15.2 Power take-off system
- 15.3 Power take-off system testing and adjusting
- 16. Implement lift system
- 16.1 3-point linkage system introduction
- 16.2 Position of hydraulic components
- 16.3 3-point linkage control valve
- 16.4 Position of electical components
- 16.5 3-point linkage disassembly and assembly
- 16.6 3-point linkage system testing and adjusting
- 16.7 3-point linkage troubleshooting
- 17. Attachments
- 17.1 Drawbar
- 17.2 Drawbar maintenance
- 17.3 Ballasting
- 17.4 Weight removal and installation
- 17.5 Toolbox
- 17.6 Special application hitch
- 17.7 Tow cable
- 18. Diagrams
- 18.1 Hydraulic schematics
- 18.2 Electrical schematics
- 19. Special tools
- 19.1 Axle special tools
High-Quality PDF Service Manuals for Professional Repair
Our Service Manuals are comprehensive digital products delivered in convenient PDF formats, providing the exact technical data required to maintain, repair, and troubleshoot your equipment. Whether you are a fleet owner or a professional technician, having a dedicated PDF service manual ensures you have instant access to factory-spec information.
What is Included in Our Service Manuals?
Every repair and service manual we provide is structured to offer a professional-grade approach to machinery maintenance. When you download a manual, you gain access to:
-
Detailed Technical Specifications: Precise clearances, capacities, and settings.
-
Step-by-Step Procedures: Guided instructions for assembly, disassembly, and component repair.
-
High-Resolution Diagrams: Clear schematics and exploded views for easy parts identification.
-
Diagnostic Flowcharts: Logic-based troubleshooting to identify faults quickly.
-
Safety & Compliance Guidelines: Essential precautions to ensure safe operation and regulatory compliance.
Why Choose a Digital PDF Service Manual?
A Service Manual is more than just a book; it is an essential tool for maximizing the lifetime of complex machinery. By using our digital service manuals, technicians can accurately diagnose problems, perform precision repairs, and reduce costly downtime.
Unlike paper alternatives, our PDF manuals are searchable, allow for high-quality zooming on intricate diagrams, and can be accessed on any device—from the workshop floor to the field.