CHAL-79036231 Challenger MT900 Series, MT955E, MT965E, MT975E tractor workshop service manual
English

Challenger MT900 Series, MT955E, MT965E, MT975E tractor workshop service manual

CHAL-79036231
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Pages: 2715

File size: 44,48 MB

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Table of Contents for CHAL-79036231 manual

  • MT900
  • Table of Contents
  • 1. General
    • 1.1 Safety information
    • 1.2 Serial number definition
    • 1.3 Proper disposal of waste
    • 1.4 Lubricant viscosities and refill capacities
    • 1.5 Service intervals
    • 1.6 Engine specifications - MT900E
    • 1.7 Torque specifications
    • 1.8 Machine specifications
  • 2. Engine, fuel, and exhaust system
    • 2.1 Engine maintenance
    • 2.2 Engine system components
    • 2.3 Engine troubleshooting
    • 2.4 Engine service manual
  • 3. Axles
    • 3.1 Axle system operation
    • 3.2 Differential lock system
    • 3.3 Axle lubrication
    • 3.4 Axle components
    • 3.5 Final drive disassembly
    • 3.6 Final drive assembly
    • 3.7 Differential disassembly
    • 3.8 Differential assembly
    • 3.9 Axle maintenance
    • 3.10 Axle testing and adjusting
    • 3.11 Axle comnponent specifications
  • 4. Frame and suspension
    • 4.1 Splitting the machine
    • 4.2 Connecting the machine
    • 4.3 Replacing the articulation bearing
    • 4.4 Frame repair
    • 4.5 Repairing the frame by adding weld material and machining
    • 4.6 Repairing the frame by using cutting templates and slugs
    • 4.7 Articulation position sensor
    • 4.8 Specifications
  • 5. Steering system
    • 5.1 Steering system layout
    • 5.2 Steering system components
    • 5.3 Steering system operation
    • 5.4 Steering system disassembly and assembly
    • 5.5 Steering system testing and adjusting
    • 5.6 Steering system maintenance
  • 6. Drive train system
    • 6.1 Transmission system
    • 6.2 Transmission
    • 6.3 Drive train components
    • 6.4 Transmission troubleshooting
    • 6.5 Drive train system testing and adjusting
    • 6.6 Drive train maintenance
  • 7. Brake system
    • 7.1 Service and brake system operation
    • 7.2 Trailer brake system (optional)
    • 7.3 Service and parking brake components
    • 7.4 Electrical components of park brake system
    • 7.5 Position of electronic components for the parking brake system
    • 7.6 Brake system disassembly and assembly
    • 7.7 Brake system testing and adjusting
    • 7.8 Brake system maintenance
    • 7.9 Brake system specifications
  • 8. Compressed air system
    • 8.1 Air system operation
    • 8.2 Air compressor
    • 8.3 Air dryer
    • 8.4 Main air reservoir
    • 8.5 Air coupler
    • 8.6 Regeneration reservoir
    • 8.7 Charging valve
    • 8.8 Air pressure sensor
    • 8.9 Air system component specifications
    • 8.10 Troubleshooting the air dryer
    • 8.11 Air system maintenance
  • 9. Hydraulic system
    • 9.1 Implement hydraulic system introduction
    • 9.2 Implement hydraulic system components
    • 9.3 Hydraulic system disassembly and assembly
    • 9.4 Hydraulic system testing and adjusting
    • 9.5 Hydraulic system maintenance
    • 9.6 Hydraulic troubleshooting
  • 10. Electrical system
    • 10.1 General information
    • 10.2 Electrical system components
    • 10.3 Electrical system troubleshooting
    • 10.4 00 Engine module
    • 10.5 03 Transmission
    • 10.6 05 Armrest module
    • 10.7 19 Steering valve module
    • 10.8 161 Auxiliary valve 1 module
    • 10.9 162 Auxiliary valve 2 module
    • 10.10 163 Auxiliary valve 3 module
    • 10.11 164 Auxiliary valve 4 module
    • 10.12 165 Auxiliary valve 5 module
    • 10.13 166 Auxiliary valve 6 module
    • 10.14 171 Three-point hitch valve module
    • 10.15 175 Unassigned auxiliary valve module
    • 10.16 208 Front lighting module
    • 10.17 209 Roof lighting module
    • 10.18 210 Rear lighting module
  • 11. Cab
    • 11.1 Removing and installing the cab
    • 11.2 Cab filtration
    • 11.3 Armrest
    • 11.4 Cab seat
    • 11.5 Cab switches
    • 11.6 Steering console
  • 12. Air conditioning and heating system
    • 12.1 Air conditioning and heating system
    • 12.2 Testing and adjusting
    • 12.3 Basic air conditioning system testing
    • 12.4 Manifold gauge set readings
    • 12.5 Checking the system pressure
    • 12.6 Refrigerant recovery
    • 12.7 Air conditioning and heating system components
    • 12.8 Heating and air conditioning troubleshooting
  • 13. Chassis
    • 13.1 Engine cover
    • 13.2 Fenders
    • 13.3 Extremity arms
    • 13.4 Testing the machine lighting
  • 14. Wheels
    • 14.1 Wheel removal
    • 14.2 Wheel installation
    • 14.3 Wheel and counterweight re-torque
    • 14.4 Wheel special tooling
    • 14.5 Hub spacing
    • 14.6 Removing the hub and collet
    • 14.7 Installing the hub and collet
  • 15. Implement drive system
    • 15.1 Power take-off
    • 15.2 Power take-off system
    • 15.3 Power take-off system testing and adjusting
  • 16. Implement lift system
    • 16.1 3-point linkage system introduction
    • 16.2 Position of hydraulic components
    • 16.3 3-point linkage control valve
    • 16.4 Position of electical components
    • 16.5 3-point linkage disassembly and assembly
    • 16.6 3-point linkage system testing and adjusting
    • 16.7 3-point linkage troubleshooting
  • 17. Attachments
    • 17.1 Drawbar
    • 17.2 Drawbar maintenance
    • 17.3 Ballasting
    • 17.4 Weight removal and installation
    • 17.5 Toolbox
    • 17.6 Special application hitch
    • 17.7 Tow cable
  • 18. Diagrams
    • 18.1 Hydraulic schematics
    • 18.2 Electrical schematics
  • 19. Special tools
    • 19.1 Axle special tools
Document type
Workshop service manual
Language
English
Machinery type
tractor

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