Claas Lexion 570 - 520 Montana combine harvester technical systems manual
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Pages: 618
File size: 17,25 MB
Technical systems manual: Electric SystemUp to serial number: 582 00092, 581 00082, 580 00049
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Table of Contents for CLA-2936764 manual
- Technical Systems - Electric System LEXION 570 - 520 MONTANA, up to serial number: 582 00092, 581 00082, 580 00049
- Layout of electric circuit diagrams
- Contents
- Central terminal compartment
- Central terminal compartment (LEXION 600-510)
- Central terminal compartment Montana 570-520 - with external MONTANA control unit
- Central terminal compartment Montana 570-520 - with integrated MONTANA control unit
- Pin assignment in modules
- Module A6 - Automatic air conditioner
- Module A7 - Cab fan speed controller
- Module A8 - AUTOCONTOUR (CAC)
- Module A9 - AUTOPILOT (ATP)
- Module A10 - Fieldwork computer (BIF/CAB)
- Module A12 - Speed monitor (DZW)
- Module A13 - Performance monitor (DKG)
- Module A15 - Electronic engine control module CATERPILLAR (CAT C13, C12, C10, C9, 3126B)
- Module A15 - Electronic engine control module CATERPILLAR (CAT C 6.6)
- Module A15 - Electronic engine control module DAIMLER-CHRYSLER (DC)
- Module A17 - Engine adaptation module ADM DAIMLER-CHRYSLER (DC)
- Module A16 - Reel controller
- Module A21 - Yield meter
- Module A25 - Sieve adjustment
- Module A27 - VARIO
- Module A28 - Uni-spreader (VGS)
- Module A30 - Terminal
- Module A33 - Sidefinder
- Module A34 - Grain tank
- Module A35 - Montana 570-520 control unit - with external MONTANA control unit
- Module A36 - Montana 570-520 gearshift module - with external MONTANA control unit
- Module A37 - Electro-hydraulic gearshift (EHS) - 3-speed manual gearbox
- Module A37 - Electro-hydraulic gearshift (EHS) - 2-speed manual gearbox
- Module A38 - Rotor (RIO)
- Module A42 - MONTANA GEN II module - with integrated MONTANA control unit
- Module A45 - Ground drive hydraulic motor brake restrictor (HBM)
- Module A46 - Deflector adjustment (RIO)
- Module A49 - Ground drive (EFA)
- Module A51 - Radial spreader
- Module A65 - GPS pilot terminal
- Module A66 - GPS pilot module (GPB)
- Circuit diagrams 01a - 50a
- 01a Main power supply, diesel engine electric starting motor
- 01s Main power supply, diesel engine electric starting motor - Montana 570-520
- 02a Starting the diesel engine, diesel engine electric starting motor - CAT C12, C10, C9, 3126B
- 02b Starting the diesel engine, diesel engine electric starting motor - DC 502 LA
- 02c Starting the diesel engine, diesel engine electric starting motor - DC 502 LA, with electro-hydraulic ground drive (EFA)
- 02d Starting the diesel engine, diesel engine electric starting motor - CAT C6.6
- 02e Starting the diesel engine, diesel engine electric starting motor - C13 ACERT, C9 ACERT (TIER III)
- 02s Starting the diesel engine, diesel engine speed adjustment - CAT C12, C10, C9, 3126B, Montana 570-520 - with external MONTANA control unit
- 02t Starting the diesel engine, diesel engine speed adjustment - CAT C12, C10, C9, 3126B, Montana 570-520 - with integrated MONTANA control unit
- 03a Diesel engine cut-off system
- 04a Road travel activation, master valve
- 04b Road travel activation, master valve - with electro-hydraulic ground drive (EFA)
- 04s Road travel activation, working hydraulics master valve, Montana 570-520 - with external MONTANA control unit
- 04t Road travel activation, working hydraulics master valve, Montana 570-520 - with integrated MONTANA control unit
- 05a Terminal, keyboard, rotary switch, printer
- 05b Terminal, keyboard, rotary switch, printer - with electro-hydraulic ground drive (EFA)
- 06a CAN bus, module power supply, for diesel engine CATERPILLAR - C12, C10, C9, 3126B
- 06b CAN bus, module power supply, for diesel engine Daimler - Chrysler DC 502 LA - without electro-hydraulic ground drive (EFA)
- 06c CAN bus, module power supply, for diesel engine CATERPILLAR - C13 ACERT (TIER III) - with electro-hydraulic ground drive (EFA)
- 06d CAN bus, module power supply, for diesel engine Daimler - Chrysler DC 502 LA, - with electro-hydraulic ground drive (EFA)
- 06e CAN bus, module power supply, for diesel engine CATERPILLAR - C6.6
- 06f CAN bus, module power supply, for diesel engine CATERPILLAR - C9 ACERT (TIER III)
- 06s CAN bus, module power supply, Montana 570-520 - with external MONTANA control unit
- 06t CAN bus, module power supply, Montana 570-520 - with integrated MONTANA control unit
- 07a Threshing mechanism circuit
- 08a Concave adjustment / Threshing drum variable-speed drive
- 09a Rotor flap adjustment / Rotor variable-speed drive
- 10a Fan variable-speed drive
- 11a Sieve adjustment
- 12a Deflector adjustment
- 13a Straw and chaff spreader, uni-spreader - LEXION 580
- 13b Straw and chaff spreader, radial spreader
- 14a Swinging the grain tank unloading tube
- 15a Grain tank unloading / Grain tank unloading aid
- 16a Rape cutting knife circuit
- 17a Front attachment drive, reverser drive, front attachment quick stop
- 17b Front attachment drive, reverser drive, front attachment quick stop - with electro-hydraulic ground drive (EFA)
- 17s Front attachment drive, reverser drive, front attachment quick stop, Montana 570-520 - with external MONTANA control unit
- 18a Front attachment variable-speed drive
- 19a Straw chopper
- 19b Straw chopper, radial spreader without chaff spreader
- 19c Straw chopper, radial spreader with chaff spreader
- 20a Front attachment raise/lower, cross levelling
- 20b Front attachment raise/lower, cross levelling - with electro-hydraulic ground drive (EFA)
- 20s Raise/lower front attachment, cross levelling - Montana 570-520
- 21a Reel adjustment - Standard cutterbar, MaxFlex soybean header
- 21b Reel adjustment - VARIO cutterbar
- 21c Reel adjustment - Folding cutterbar
- 21d Folding the maize picker, snapping plate adjustment, down maize augers
- 21e Rake-up – Drive, rake-up crop guard adjustment
- 22a Reel variable-speed drive
- 23a Cutting table adjustment (Vario), folding the cutterbar
- 23b MaxFlex cutting table adjustment
- 24a AUTOCONTOUR (CAC)
- 25a Speed monitor
- 26a Machine monitor
- 26b Machine monitor - with electro-hydraulic ground drive (EFA)
- 26s Machine monitor, Montana 570-520 - with external MONTANA control unit
- 26t Machine monitor, Montana 570-520 - with integrated MONTANA control unit
- 27a Yield meter / Grainmeter
- 28a AUTOPILOT – Laser system
- 28b AUTOPILOT – Feeler system
- 28c AUTOPILOT – GPS-controlled steering
- 29a Performance monitor
- 30a Open / close grain tank (electric), grain tank full signal, warning beacon
- 30b Open / close grain tank (hydraulic), grain tank full signal, warning beacon
- 31a Front attachment dampening
- 32a All-wheel drive, fuel tank
- 32b All-wheel drive - overdrive, fuel tank
- 32c All-wheel drive, fuel tank - with electro-hydraulic ground drive (EFA)
- 32d All-wheel drive - overdrive, fuel tank - with electro-hydraulic ground drive (EFA)
- 33a Cutterbar spring lock
- 36a Indicator system (Europe)
- 36b Indicator system (USA)
- 37a Windscreen wiper, windscreen washer
- 38a Compressor-type air conditioner
- 38b Automatic air conditioner
- 39a Cab comfort equipment – operator's seat
- 40a Additional sockets, fuse tester
- 41s Axle control system, front attachment control system, Montana 570-520 - with integrated MONTANA control unit
- 41t Axle control system and front attachment control system, Montana 570-520 – with integrated Montana control unit
- 42a Ground drive and brake control
- 42b Ground drive and brake control - with electro-hydraulic ground drive (EFA) LEXION 600 TerraTrac
- 42s Ground drive and brake control, Montana 570-520 - with external MONTANA control unit
- 42t Ground drive and brake control, Montana 570-520 - with integrated MONTANA control unit
- 43a Electro-hydraulic ground drive (EFA)
- 44a Electro-hydraulic gearshift - 3-speed manual gearbox
- 44b Electro-hydraulic gearshift - 2-speed manual gearbox
- 45a Main lighting circuit, taillight, position light
- 46a Dipped headlights, full beam, dipped headlights changeover switch
- 47a Work lights I
- 48a Work lights II
- 49a Sieve, grain tank and returns lighting, reversing horn, brake light
- 49b Sieve, grain tank and returns lighting, reversing horn, brake light - with electro-hydraulic ground drive (EFA)
- 50a Instrument lighting, broadcast receiver, mirror adjustment
- Component grid
- Index
- A - C
- D - F
- G - L
- M - R
- S - V
- W - Y
- 0293 676.1
A Technical Manual is the definitive reference guide for understanding, maintaining, and repairing complex machinery. It goes beyond simple instructions by providing the theory of operation for every major system, including electrical, hydraulic, and mechanical components.
Key features of this technical documentation:
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System Logic: In-depth explanations of how each system functions under various load conditions.
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Testing & Adjustments: Procedures to verify that the equipment is operating within factory engineering specifications.
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Detailed Schematics: Comprehensive diagrams for tracing circuits and fluid flows with high precision.
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Component Data: Critical measurements and tolerances required for professional-grade maintenance.
This Technical Manual is an indispensable tool for anyone who needs a deep understanding of their equipment’s design and requires authoritative data for advanced troubleshooting and performance optimization.