BOBCAT-863-6900648-sm Bobcat 863 skid steer loader pdf service manual
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Bobcat 863 skid steer loader pdf service manual

BOBCAT-863-6900648-sm
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Format: PDF

Pages: 572

File size: 24.21 MB

Language: English

Models: 863, S/N 514425001 & Above, S/N 514525001 & Above, S/N 514625001 & Above

Service manual for 863 skid steer loader is available for instant download after purchase at any time. It can be downloaded and viewed on any device. Download free preview PDF file using the link in Attachments TAB

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Table of Contents for BOBCAT-863-6900648-sm manual

  • MAINTENANCE SAFETY
  • ALPHABETICAL INDEX
  • CONTENTS
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • SERIAL NUMBER LOCATIONS
    • LOADER SERIAL NUMBER
    • ENGINE SERIAL NUMBER
    • DELIVERY REPORT
    • BOBCAT LOADER IDENTIFICATION
  • PREVENTIVE MAINTENANCE
    • SERVICE SCHEDULE
    • LIFTING AND BLOCKING THE LOADER
    • TRANSPORTING THE BOBCAT LOADER
    • TOWING THE LOADER
    • LIFT ARM SUPPORT DEVICE
    • OPERATOR CAB
    • SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)
    • SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)
    • SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS)
    • AIR CLEANER SERVICE
    • FUEL SYSTEM
    • ENGINE LUBRICATION SYSTEM
    • COOLING SYSTEM
    • ALTERNATOR BELT
    • HYDRAULIC/HYDROSTATIC SYSTEM
    • TIRE MAINTENANCE
    • FINAL DRIVE TRANSMISSION (CHAINCASE)
    • LUBRICATION OF THE BOBCAT LOADER
    • FAN GEARBOX
    • BOB–TACH
    • REMOTE START SWITCH
  • HYDRAULIC SYSTEM
    • HYDRAULIC/HYDROSTATIC SCHEMATICS
    • TROUBLESHOOTING
    • HYDRAULIC SYSTEM INFORMATION
    • LIFT CYLINDER(S)
    • TILT CYLINDER
    • HYDRAULIC CYLINDER
    • MAIN RELIEF VALVE
    • MAIN RELIEF VALVE (Advanced Hand Control)
    • SELECT VALVE 863H
    • LIFT ARM BY–PASS CONTROL VALVE
    • BICS™ CONTROL VALVE
    • BICS™ VALVE ASSEMBLY
    • HYDRAULIC CONTROL VALVE
    • HYDRAULIC PUMP
    • HYDRAULIC PUMP (Double Gear) 863H
    • HYDRAULIC FLUID RESERVOIR
    • HYDROSTATIC FILTER HOUSING
    • CONTROL PEDALS
    • PEDAL INTERLOCK LINKAGE
    • REAR AUXILIARY DIVERTER
  • HYDROSTATIC SYSTEM
    • TROUBLESHOOTING
    • HYDROSTATIC SYSTEM INFORMATION
    • FRONT PANEL (M46 Pump & AHC)
    • FRONT PANEL (M44 Hydraulic Pump)
    • STEERING LEVERS (M46 Pumps & AHC)
    • STEERING LEVERS (M44 Pumps)
    • CONTROL TOWER (M46 Pump & AHC)
    • SOLID STEERING LINKAGE NEUTRAL ADJUSTMENT (M46 Pump)
    • STEERING LINKAGE (M44 Pump)
    • HYDROSTATIC MOTOR (S/N 514427762 & Above; 514525304 & Above; 514625302 & Above)
    • HYDROSTATIC MOTOR (S/N 514427761 & Below; 514525303 & Below; 514625301 & Below)
    • MOTOR CARRIER
    • HYDROSTATIC PUMP (M46)
    • HYDROSTATIC PUMP (M44)
    • CHARGE PUMP (M44)
    • DRIVE BELT SHIELD
    • DRIVE BELT
    • DRIVE BELT TENSIONER PULLEY
    • HYDRAULIC/HYDROSTATIC OIL COOLER
  • DRIVE SYSTEM
    • PARKING BRAKE PEDAL
    • PARKING BRAKE DISC
    • FRONT CHAINCASE COVER
    • REAR CHAINCASE COVER
    • AXLE SEAL
    • AXLE, SPROCKET AND BEARINGS
    • DRIVE CHAIN
    • CHAINCASE FLUID
  • MAIN FRAME
    • SEAT BAR
    • OPERATOR CAB GAS CYLINDER
    • OPERATOR CAB
    • OPERATOR SEAT
    • BOB–TACH
    • LIFT ARMS
    • REAR GRILL
    • REAR DOOR
    • FUEL TANK
  • ELECTRICAL SYSTEM
    • ELECTRICAL SCHEMATICS
    • TROUBLESHOOTING
    • ELECTRICAL SYSTEM INFORMATION
    • BATTERY
    • ALTERNATOR
    • STARTER
    • STANDARD INSTRUMENT PANEL
    • FRONT LIGHTS
    • RELAY SWITCHES
  • ENGINE SERVICE
    • TROUBLESHOOTING
    • ENGINE SPEED CONTROL
    • ENGINE MUFFLER
    • AIR CLEANER HOUSING
    • BLOWER HOUSING/FAN GEARBOX
    • FAN DRIVE TENSION PULLEY
    • BLOWER FAN
    • FAN GEARBOX
    • ENGINE
    • FLYWHEEL
    • FLYWHEEL HOUSING
    • GLOW PLUG
    • VALVE CLEARANCE
    • FUEL INJECTION PUMP
    • FUEL INJECTOR
    • TIMING BELT
    • VALVE TIMING
    • DEUTZ ENGINE TOOLS
    • RECONDITIONING THE ENGINE
    • CYLINDER LINERS
    • CAMSHAFT BEARINGS
    • CONTROL ROD GUIDE BUSHING
    • REAR COVER SEAL
    • CRANKSHAFT
    • CONNECTING ROD
    • PISTON AND PISTON PIN
    • CYLINDER HEAD
    • ROCKER ARM AND BRACKET
    • FRONT COVER
    • TURBOCHARGER
    • ENGINE OIL COOLER
    • CRANKSHAFT GEAR MOUNTING BOLT
  • SYSTEMS ANALYSIS
    • BICS™ (With Press To Operate Button)
    • BICS™ (Without Press To Operate Button)
    • SEAT SENSOR OVERRIDE ONLY (If Equipped)
    • BICS SYSTEM CONTROLLER
    • SEAT BAR SENSOR
    • SEAT SENSOR
    • TRACTION LOCK
    • TRACTION LOCK CONTROL SYSTEM (S/N 514427600 & Above; 514525300 & Above; 514625300 & Above)
    • TRACTION LOCK CONTROL SYSTEM (S/N 514123809 & Below; 514222299 & Below)
    • BOSS® DIAGNOSTIC TOOL
    • SENDER AND SENSOR
    • RPM SENSOR
    • MONITOR SERVICE CODES
    • TROUBLESHOOTING THE BOSS® & LCD DISPLAY
    • BOSS® UNIT
    • BOSS® INSTRUMENT PANEL
    • PWM MODULE
    • PWM TROUBLESHOOTING
    • PWM CONTROL HANDLE
    • PWM ELECTRIC SOLENOID
    • ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
  • SPECIFICATIONS
    • LOADER SPECIFICATIONS
    • ENGINE SPECIFICATIONS (BF4M1011)
    • ENGINE SPECIFICATIONS (BF4M1011F)
    • ENGINE TORQUE
    • TORQUE SPECIFICATIONS FOR LOADER
    • HYDRAULIC CONNECTION SPECIFICATIONS
    • HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
    • STANDARD TORQUE SPECIFICATIONS FOR BOLTS
    • DECIMAL AND MILLIMETER EQUIVALENTS
    • U.S. TO METRIC CONVERSION
  • ADVANCE HAND CONTROL SYSTEM (A.H.C)
    • ADVANCE HAND CONTROL ELECTRICAL SCHEMATICS
    • A.H.C. COMPONENTS
    • TROUBLESHOOTING (A.H.C.)
    • ACTUATOR VOLTAGE TEST
    • HANDLE CONTROL UNIT TEST
    • BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
    • A.H.C./PWM CONTROLLER
    • HANDLE CONTROL UNIT
    • SWITCH HANDLE
    • A. H. C. HANDLE
    • A.H.C. STEERING LEVER
    • ACTUATORS
    • BICS™ VALVE
    • HYDRAULIC CONTROL VALVE
  • SERVICE MANUAL REVISIONS
    • 863/863H–1
    • 863/863H-2
    • 863/863H-3
Document type
Service manual
Language
English
Machinery type
skid steer loader
BOBCAT-863-6900648-sm-preview.pd - 1.37MB

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