BOMAG BW120 AC-5 roller pdf operation and maintenance manual
Format: PDF
Pages: 234
File size: 5.44 MB
Language: English
Models: BW120 AC-5 Combination rollers, S/N 101 921 21 1022>
Table of Contents for BOMAG-00820131EN-j17 manual
- Table of contents
- 1 Introduction
- 1.1 Foreword
- 1.2 Machine type plate and engine type plate
- 2 Technical data
- 2.1 Noise and vibration data
- 3 Concerning your safety
- 3.1 Basic prerequisites
- 3.2 Definition of responsible persons
- 3.3 Fundamentals for safe operation
- 3.4 Handling fuels and lubricants
- 3.5 Loading / transporting the machine
- 3.6 Start-up procedure
- 3.7 Driving the machine; working operation
- 3.8 Refuelling
- 3.9 Regeneration of exhaust gas aftertreatment system
- 3.10 Emergency procedures
- 3.11 Maintenance work
- 3.12 Repair
- 3.13 Signage
- 4 Indicators and control elements
- 4.1 Driver's stand
- 4.2 Outside of machine
- 4.3 Engine compartment
- 5 Checks prior to start up
- 5.1 Notes on safety
- 5.2 Visual inspections and function tests
- 5.3 Checking the engine oil level
- 5.4 Checking the fuel level, topping up fuel
- 5.5 Checking the hydraulic oil level
- 5.6 Checking the hydraulic oil filter
- 5.7 Checking the coolant level
- 5.8 Checking the air filter
- 5.9 Checking the water level, topping up
- 5.10 Checking the emulsion level, topping up
- 5.11 Checking, adjusting the scrapers
- 5.12 Checking wheels and tyres
- 6 Operation
- 6.1 Setting-up the work place
- 6.2 Electronic immobilizer
- 6.3 Starting the engine
- 6.4 Travel operation
- 6.5 Working with vibration
- 6.6 Water spraying system
- 6.7 Regeneration of exhaust gas aftertreatment system
- 6.8 Crabwalk
- 6.9 Parking the machine in secured condition
- 6.10 Edge cutter
- 6.11 Chip spreader
- 6.12 Emergency procedures
- 7 Loading / transporting the machine
- 7.1 Prepare for transport
- 7.2 Loading the machine
- 7.3 Lashing the machine to the transport vehicle
- 7.4 Loading by crane
- 7.5 After transport
- 8 Maintenance
- 8.1 Preliminary remarks and safety notes
- 8.2 Fuels and lubricants
- 8.3 List of fuels and lubricants
- 8.4 Running-in instructions
- 8.5 Maintenance Table
- 8.6 Every 50 operating hours
- 8.7 Every 250 operating hours
- 8.8 Every 500 operating hours
- 8.9 Every 1000 operating hours
- 8.10 Every 2000 operating hours
- 8.11 Every 3000 operating hours
- 8.12 As required
- 9 Troubleshooting
- 9.1 Preliminary remarks
- 9.2 Starting the engine with jump leads
- 9.3 Fuse assignment
- 9.4 Fault code display
- 9.5 Engine faults
- 9.6 Trouble shooting ECONOMIZER
- 10 Disposal
- 10.1 Final shut-down of machine
An Operation & Maintenance Manual is the essential guide for every machine operator and owner. It provides the fundamental knowledge required to keep your equipment running safely and efficiently. Unlike technical repair books, this manual focuses on preventive maintenance and correct daily usage.
Key topics covered in this manual:
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Safety Precautions: Critical guidelines for protecting the operator and the machine.
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Operating Instructions: Detailed breakdown of controls, instruments, and handling techniques.
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Maintenance Intervals: A complete schedule for oil changes, filter replacements, and lubrication points.
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Capacities & Specifications: Exact data on fuel, hydraulic fluids, and coolant requirements.
Following the official Operation & Maintenance Manual is the best way to maximize the lifespan of your equipment, ensure warranty compliance, and maintain a high resale value.