BOMAG-00891685-j12-SM BOMAG BM500-15, BM600-15 cold planer pdf service manual
English

BOMAG BM500-15, BM600-15 cold planer pdf service manual

BOMAG-00891685-j12-SM
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Format: PDF

Pages: 1178

File size: 38.67 MB

Language: English

Models: BM500/15, BM600/15 Cold planer, Compact milling machine

BOMAG-00891685-j12-SM-EN-preview - 2.74MB
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Table of Contents for BOMAG-00891685-j12-SM-EN manual

  • BM 500/15
    • BM 500/15
  • 1 General
    • 1 General
    • 1.1 Introduction
    • General
    • General
    • Transport work with cranes and lifting tackle
    • Precautions and codes of conduct for welding work
    • Operation of high-voltage systems
    • Old oils
    • Hydraulics
    • Fuels
    • Hot fuels
    • Synthetic rubber
    • Poisonous substances
    • Engine
    • Battery
    • Special safety regulations
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
    • The values specified in the table apply for screws:
  • 2 Technical data
    • 2 Technical data
    • <GRAFIK>
    • <GRAFIK>
  • 3 Maintenance
    • 3 Maintenance
    • 3.1 General notes on maintenance
    • 3.2 Fuels and lubricants
    • Fuels
    • Coolant
    • Mineral oil based hydraulic oil
    • Bio-degradable hydraulic oil
    • Gear oil
    • Lubrication grease
  • 4 Electrics
    • 4 Electrics
    • 4.1 Battery service
    • 4.2 Starting with jump wires
    • <GRAFIK>
    • <GRAFIK>
    • <GRAFIK>
    • <GRAFIK>
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    • 4.6 Component overview
    • 4.9 Overview
    • 4.9 Overview
    • 4.9 Overview
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.30 Functional conditions left side plate
    • 4.31 Functional conditions right side plate
    • 4.32 Functional conditions for hold-down
    • 4.33 Functional conditions for scraper
    • 4.34 Functional conditions support wheel rear left
    • 4.35 Functional condition support wheel rear right
    • 4.37 Conditions for milling
  • 5 Codes -- general information
    • 5 Codes -- general information
    • 5.2 Query codes - general information
    • 5.2 Query codes - general information
    • 5.3 Input codes - general information
  • 6 Error codes
    • 6 Error codes
    • 2
    • 2
  • 7 Query codes
    • 7 Query codes
    • 2
    • 2
  • 8 Input codes
    • 8 Input codes
  • 9 Replacement of components
    • 9 Replacement of components
  • 10 Engine
    • 10 Engine
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.8 Checking the engine oil level
    • 10.9 Change engine oil and oil filter cartridge
    • 10.10 Checking, cleaning the water separator
    • 10.11 Replacing the fuel pre-filter cartridge, bleed the fuel system
    • 10.12 Replace the fuel filter cartridges
    • 10.13 Air filter maintenance
    • 10.14 Checking the coolant level
    • 10.15 Check the anti-freeze agent concentration
    • 10.16 Changing the coolant
    • 10.17 Clean the cooling fins on engine and hydraulic oil cooler
    • 10.18 Checking / replacing the ribbed V-belt
    • 10.19 Check the engine mounts
    • 10.20 Adjust the valve clearance
    • 10.21 Adjusting the control piston play
  • 11 Engine electrics
    • 11 Engine electrics
  • 12 Milling drive, description
    • 12 Milling drive, description
  • 13 Milling drive, repair
    • 13 Milling drive, repair
    • 13.6 Checking, tightening, replacing the V-belt for the milling drum drive
    • 13.6 Checking, tightening, replacing the V-belt for the milling drum drive
    • 13.6 Checking, tightening, replacing the V-belt for the milling drum drive
    • 13.6 Checking, tightening, replacing the V-belt for the milling drum drive
    • 13.9 Milling drum spur wheel gear, oil change
    • 13.9 Milling drum spur wheel gear, oil change
    • 13.9 Milling drum spur wheel gear, oil change
    • 13.10 Checking milling cutters and scraper bar, replacing if required
  • 14 Milling drum, description
    • 14 Milling drum, description
  • 15 Milling drum, repair
    • 15 Milling drum, repair
    • 15.3 Replacing the milling drum
    • 15.3 Replacing the milling drum
    • 15.3 Replacing the milling drum
  • 16 Milling drum housing, description
    • 16 Milling drum housing, description
  • 17 Milling drum housing, repair
    • 17 Milling drum housing, repair
    • 17.4 Repair overview scraper
    • 17.5 Repair overview scraper, split
  • 18 Conveyor belt, description
    • 18 Conveyor belt, description
  • 19 Conveyor belt, long - repair
    • 19 Conveyor belt, long - repair
    • 19.1 Repair overview conveyor belt
    • 19.2 Check, tighten the conveyor belts
    • 19.2 Check, tighten the conveyor belts
    • 19.3 Lubricating the conveyor belt
    • 19.4 Checking safety rope and chain
  • 20 Conveyor belt, short - repair
    • 20 Conveyor belt, short - repair
    • 20.1 Repair overview conveyor belt, short
  • 21 Travel drive, description
    • 21 Travel drive, description
  • 22 Travel drive, repair
    • 22 Travel drive, repair
    • 22.2 Repair overview support wheel rear right
    • 22.3 Repair overview front axle 3-wheeler
    • 22.4 Repair overview front axle 4-wheeler
    • 22.5 Repair overview steering
    • 22.10 Lubricating the steering (3-wheeler)
    • 22.10 Lubricating the steering (3-wheeler)
    • 22.10 Lubricating the steering (3-wheeler)
    • 22.10 Lubricating the steering (3-wheeler)
    • 22.10 Lubricating the steering (3-wheeler)
  • 23 Hydraulics - general
    • 23 Hydraulics - general
    • 23.2 Hydraulics - component overview
    • 23.2 Hydraulics - component overview
    • Variable displacement pumps, A10VG28/45/56 EP
    • Variable displacement pumps, A10VG28/45/56 EP
    • Swash plate principle
    • Travel pump - viewed on the machine
    • Travel pump - viewed on the machine
    • External gear pumps
    • External gear pumps
    • Working pump - viewed on the machine
    • Working pump - viewed on the machine
    • External gear pumps
    • External gear pumps
    • Multiple gear pumps
    • Tandem pump - viewed on the machine
    • Tandem pump - viewed on the machine
    • Cross-sectional drawing of radial piston motor MKE
    • Cross-sectional drawing of radial piston motor MKE
    • Functional principle of radial piston motors
    • Rear travel motors - viewed on the machine
    • Rear travel motors - viewed on the machine
    • Description of function
    • Description of function
    • Front travel motors - viewed on the machine
    • Front travel motors - viewed on the machine
    • 23.14 Checking the hydraulic oil level
    • 23.15 Checking hydraulic hoses and electric cables
    • 23.16 Changing the hydraulic oil
    • 23.17 Change the hydraulic oil filter
  • 24 Hydraulics - travel circuit
    • 24 Hydraulics - travel circuit
    • Travel system
    • Travel system
    • Folding the right hand wheel
    • Folding the right hand wheel
    • Levelling
    • Steering circuit
  • 25 Hydraulics - milling operation
    • 25 Hydraulics - milling operation
    • Clutch
    • Clutch
    • Clutch - viewed on the machine
    • Clutch - viewed on the machine
    • Side plates and hold-downs
    • Side plates and hold-downs
    • Scraper
  • 26 Hydraulics - further functions
    • 26 Hydraulics - further functions
    • Conveyor belt hydraulics
    • Conveyor belt hydraulics
    • Connection
    • Connection
  • 27 Tests and adjustments
    • 27 Tests and adjustments
    • 27.2 Checking and adjusting the levelling
    • 27.2 Checking and adjusting the levelling
    • 27.3 Checking/adjusting the roof adjustment
    • 27.4 Checking and adjusting the clutch operating pressure
    • 27.5 Checking/adjusting the brake releasing pressure
    • 27.6 Checking and adjusting the steering pressure
    • 27.7 Checking and adjusting working hydraulics "MP"
    • 27.8 Checking and adjusting working hydraulics "MP1"
    • 27.9 Checking/adjusting the scraper pressure
    • 27.10 Conveyor belt: Checking and adjusting the pressure
    • 27.11 Hydraulic breaker: Checking and adjusting the pressure
    • 27.12 Checking / adjusting the maximum pressure of the travel pump
  • 28 Suppliers documentation
    • 28 Suppliers documentation
  • 29 Circuit diagrams
    • 29 Circuit diagrams
    • 2
    • 2
    • 2
    • 2
    • 2
    • 2
    • S/N Wiring diagram 72
    • S/N Wiring diagram 72
    • 2
    • 2
    • S/N Wiring diagram 77
    • S/N Wiring diagram 77
    • 2
    • 2
    • 2
    • S/N Wiring diagram 84
    • S/N Wiring diagram 84
    • 2
    • 2
    • S/N Wiring diagram 98
    • S/N Wiring diagram 98
    • 2
    • 2
    • 2
    • S/N Wiring diagram 108
    • S/N Wiring diagram 108
  • <GRAFIK>
    • <GRAFIK>
Document type
Service manual
Language
English
Machinery type
cold planer
BOMAG-00891685-j12-SM-EN-preview - 2.74MB

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