Challenger MT945E, MT955E, MT965E, MT975E NA AGCC0975xGxxx1001- tractor pdf operator's manual - Challenger manuals - CHAL-58...
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Challenger MT945E, MT955E, MT965E, MT975E NA AGCC0975xGxxx1001- tractor pdf operator's manual

CHAL-582776D1B-EN
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Format: PDF

Pages: 336

File size: 4.80 MB

Language: English

Models: MT900E Series Articulated Tractors: MT945E, MT955E, MT965E, MT975E North America Edition S/N AGCC09x5xGxxx1001-

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Document type
Operator's manual
Language
English
Machinery type
tractor

Challenger brand history dates back to 1960 when Massey-Ferguson, a Canadian farm machinery manufacturer, launched a line of tractors under the Challenger brand name. In the 1980s, the company expanded its product line to include combines, sprayers, and other agricultural equipment.

In 1997, Caterpillar Inc., the global construction and mining equipment manufacturer, acquired the Challenger brand from Massey-Ferguson. Caterpillar continued to manufacture agricultural equipment under the Challenger brand, expanding its product line to include row crop tractors, track tractors, and other agricultural machinery.

In 2002, Caterpillar also introduced a line of high-horsepower articulated tractors under the Challenger brand name, targeting the construction and mining markets. These tractors were designed to provide high productivity and efficiency in heavy-duty applications.

In 2011, AGCO Corporation, a global manufacturer and distributor of agricultural equipment, acquired the Challenger brand from Caterpillar. AGCO continued to manufacture and sell Challenger tractors, sprayers, and other agricultural equipment, expanding the product line to include precision farming technologies and other advanced features.

Today, Challenger is a well-known brand in the agricultural industry, offering a wide range of products that are designed to help farmers increase productivity, reduce costs, and improve yields. The brand is recognized for its innovation, reliability, and commitment to customer satisfaction, and it continues to play a significant role in the global agricultural equipment market.

Table of contents

  • 1. Safety
    • 1.1 Safety information
      • 1.1.1 Operator Manual
      • 1.1.2 Important safety information
      • 1.1.3 Safety alert symbol
      • 1.1.4 Safety messages
      • 1.1.5 Informational messages
      • 1.1.6 Safety signs
      • 1.1.7 General hazard information
      • 1.1.8 Pressurized air
      • 1.1.9 Asbestos information
      • 1.1.10 Electrical storm injury prevention
      • 1.1.11 Mounting and dismounting the machine
      • 1.1.12 Before starting the engine
      • 1.1.13 Engine starting
      • 1.1.14 Before operation
      • 1.1.15 Operating procedures
      • 1.1.16 Parking
      • 1.1.17 Operator station
      • 1.1.18 Cut and crushing prevention
      • 1.1.19 Rollover protective structure
      • 1.1.20 Batteries
      • 1.1.21 Burn prevention
      • 1.1.22 Coolant
      • 1.1.23 Oils
      • 1.1.24 High pressure lines
      • 1.1.25 Fluid penetration
      • 1.1.26 Exhaust fumes
      • 1.1.27 Noise prevention
      • 1.1.28 Fire and explosion prevention
      • 1.1.29 Fire extinguisher
      • 1.1.30 Public road transportation
    • 1.2 Safety signs and labels
    • 1.3 Engine safety signs
      • 1.3.1 Engine oil filter
      • 1.3.2 Belt routing
      • 1.3.3 Informational - cab air conditioning
      • 1.3.4 Separator filter
      • 1.3.5 Fuel filter
      • 1.3.6 Hot surface
      • 1.3.7 High pressure hazard
      • 1.3.8 Entanglement
      • 1.3.9 Entanglement
      • 1.3.10 Run over hazard
      • 1.3.11 Fuel filter
      • 1.3.12 Separator filter
      • 1.3.13 Informational - engine air cleaner
      • 1.3.14 Engine oil filter
      • 1.3.15 Ether
      • 1.3.16 Warning sign - hot pressurized coolant
      • 1.3.17 Engine oil sign
      • 1.3.18 No step
    • 1.4 Chassis safety signs
      • 1.4.1 Grease points
      • 1.4.2 Engine cover support
      • 1.4.3 Radiation hazard
      • 1.4.4 Ultra low sulfur diesel fuel
      • 1.4.5 Tiedown
      • 1.4.6 Lift
      • 1.4.7 Articulation lock
      • 1.4.8 Pinching hazard
      • 1.4.9 Fall hazard
      • 1.4.10 Crush hazard
      • 1.4.11 Rear rollover hazard
      • 1.4.12 Power take off
      • 1.4.13 No step
    • 1.5 Cab safety signs
      • 1.5.1 Bystander alert
      • 1.5.2 Operators manual
      • 1.5.3 Wiper mirror
      • 1.5.4 Door handle
      • 1.5.5 Fall off hazard
      • 1.5.6 Park brake
      • 1.5.7 Installation date
      • 1.5.8 Alternate exit
    • 1.6 Hydraulic safety signs
      • 1.6.1 Transmission gauge
      • 1.6.2 Transmission oil fill level
      • 1.6.3 Hydraulic fill
      • 1.6.4 Hydraulic couplers
      • 1.6.5 Transmission oil fill
      • 1.6.6 Transmission / hydraulic oil filter
      • 1.6.7 Hydraulic oil filter
      • 1.6.8 Transmission oil-level
    • 1.7 Electrical safety signs
      • 1.7.1 Rear terminal mini fuse relay
      • 1.7.2 Fuse / relays
      • 1.7.3 Electrical hazard
      • 1.7.4 Battery explosion
      • 1.7.5 12 volt
      • 1.7.6 Electrical ground
      • 1.7.7 Wire access
      • 1.7.8 Battery shut off
  • 2. Introduction
    • 2.1 Machine identification MT900E
    • 2.2 Serial number definition
    • 2.3 Intended use
    • 2.4 Proper disposal of waste
    • 2.5 Pre-Delivery
      • 2.5.1 Pre-delivery checklist
  • 3. Operation
    • 3.1 General inspection
      • 3.1.1 Walk-around inspection
    • 3.2 Starting engine
      • 3.2.1 Pre-start checks
      • 3.2.2 Engine starting
      • 3.2.3 Engine starting in normal conditions
      • 3.2.4 Engine starting with jumper cables
    • 3.3 Engine start switch
    • 3.4 Engine operation with no load or low load
    • 3.5 Monitor mounting bar
    • 3.6 Lamp switches
      • 3.6.1 Multifunction light switch on the steering column
      • 3.6.2 Extremity lamps
      • 3.6.3 Interior lamps
      • 3.6.4 Courtesy lamp
      • 3.6.5 Cab switches
      • 3.6.6 Exterior courtesy lamps
      • 3.6.7 Lighting shutdown delay
      • 3.6.8 Rotating beacon
      • 3.6.9 Backlighting for switches in the cab
    • 3.7 Dash panel
    • 3.8 Steering wheel
      • 3.8.1 Horn
      • 3.8.2 Steering wheel tilt lever
    • 3.9 Mirrors
      • 3.9.1 Inside rear view mirror
      • 3.9.2 Outside rear view mirrors
    • 3.10 Radio
      • 3.10.1 Blue tooth microphone
    • 3.11 Storage and literature compartments
    • 3.12 Operator seat
      • 3.12.1 Armrest adjustment
      • 3.12.2 Standard operator seat
      • 3.12.3 Deluxe heated - vented seat
      • 3.12.4 Instructor seat
      • 3.12.5 Seat belts
      • 3.12.6 Operator presence functionality
    • 3.13 Storage compartment and tool box
    • 3.14 Heating and air conditioning controls
      • 3.14.1 Automatic temperature controls
      • 3.14.2 Manual temperature control system
    • 3.15 Vent locations
    • 3.16 Machine management center
      • 3.16.1 Terminal
      • 3.16.2 Machine management center version information
      • 3.16.3 Setting the measurement units
      • 3.16.4 Setting the language
      • 3.16.5 Setting the decimal display
      • 3.16.6 Setting the time and date
      • 3.16.7 Terminal settings
      • 3.16.8 Applications
      • 3.16.9 Selecting an auxiliary input
      • 3.16.10 Viewing screens
      • 3.16.11 Engine
      • 3.16.12 Transmission
      • 3.16.13 Hydraulic
      • 3.16.14 Powertrain protection software (PPS)
      • 3.16.15 Measure INST (instantaneous)
      • 3.16.16 Measures - field
      • 3.16.17 Measures - fuel
      • 3.16.18 Memory
      • 3.16.19 Power management
      • 3.16.20 Tractor settings
      • 3.16.21 Slip alarm
      • 3.16.22 ISO 11783 Class 3
      • 3.16.23 Service intervals
      • 3.16.24 Headland management
      • 3.16.25 Headland management icon identification
      • 3.16.26 DTC (diagnostic trouble codes) stored or active
      • 3.16.27 3-point linkage
      • 3.16.28 Slip calibration
      • 3.16.29 Inching pedal calibration
      • 3.16.30 Radar calibration
      • 3.16.31 Enabling the video camera
    • 3.17 Air system operation
      • 3.17.1 Air system operation
      • 3.17.2 Air hose connection
    • 3.18 Machine control
      • 3.18.1 Throttle control
      • 3.18.2 Decelerator - if equipped
      • 3.18.3 Power management
      • 3.18.4 Differential lock - if equipped
      • 3.18.5 Transmission control
      • 3.18.6 Machine ground speeds
      • 3.18.7 Transmission control lever
      • 3.18.8 Transmission shifting diagram
      • 3.18.9 Preselecting a gear before moving
      • 3.18.10 Using of the inching clutch control
      • 3.18.11 Operating the shuttle shift
      • 3.18.12 Speed matching
      • 3.18.13 Inching pedal control
      • 3.18.14 Brake control
      • 3.18.15 Service brakes
      • 3.18.16 Hydraulic trailer brake if equipped
      • 3.18.17 Park brake
      • 3.18.18 Manual parking brake handle
    • 3.19 Overweight protection strategy (OWPS)
    • 3.20 Hydraulic controls
      • 3.20.1 Hydraulic control valve operation
      • 3.20.2 Roading lockout switch for the hydraulic control levers
    • 3.21 General hydraulic connections
      • 3.21.1 General hydraulic connections
      • 3.21.2 Connecting the hoses to the quick couplers
      • 3.21.3 Disconnecting the hoses from the quick couplers
      • 3.21.4 Hydraulic flow management
      • 3.21.5 Hydraulic motors
      • 3.21.6 Selection of hydraulic motors
      • 3.21.7 Single acting cylinders
      • 3.21.8 Checking a double acting cylinders
      • 3.21.9 Connecting hydraulic motors to the control valves
      • 3.21.10 Connecting a grain cart with an auger motor
      • 3.21.11 Semi - mounted vacuum planter with the lift assist wheels
      • 3.21.12 Connecting the vacuum planter
      • 3.21.13 Connecting the air seeder or the grain drill
      • 3.21.14 Connecting the spray system pump
      • 3.21.15 Connecting the auxiliary implement controls
      • 3.21.16 Hydraulic power beyond
      • 3.21.17 Connecting a hydraulic motor to power beyond
      • 3.21.18 Connecting the auxiliary implement control valve with load sensing
      • 3.21.19 Connecting the auxiliary implement control valve without load sensing
      • 3.21.20 Auxiliary implement control valve bank
      • 3.21.21 Connecting the hydraulic motor with the flow control valve
    • 3.22 Electrical system
      • 3.22.1 Radar unit
      • 3.22.2 Radar connector
      • 3.22.3 Battery disconnect switch
      • 3.22.4 Single pole connectors
      • 3.22.5 Auxiliary power switch
      • 3.22.6 Trailer connector
      • 3.22.7 Routing the implement cable
      • 3.22.8 ISO 11783 connector
    • 3.23 Machine performance
    • 3.24 Towing and transportation
      • 3.24.1 Roading the machine
      • 3.24.2 Roading with a 3-point linkage mounted implement
      • 3.24.3 Basic towing
      • 3.24.4 Towing a stuck machine
      • 3.24.5 Towing a machine with a dead engine
      • 3.24.6 Discharged accumulator
      • 3.24.7 Transporting the machine
    • 3.25 3-point linkage
      • 3.25.1 Connecting the implement to the 3-point linkage
      • 3.25.2 Disconnecting the implement from the 3-point linkage
      • 3.25.3 Connecting the implement to the quick hitch
      • 3.25.4 Disconnecting the implement from the quick hitch
      • 3.25.5 Console controls
      • 3.25.6 3-point linkage
      • 3.25.7 Adjusting the 3-point linkage control lever
      • 3.25.8 Raise/lower switch for the 3-point linkage
      • 3.25.9 External 3-point linkage switch
      • 3.25.10 Implement leveling
      • 3.25.11 Adjusting the top link
      • 3.25.12 Adjusting the draft arm
      • 3.25.13 Lift linkages and quick hitch
      • 3.25.14 Setting the 3-point linkage side sway
    • 3.26 Drawbar
      • 3.26.1 Drawbar
      • 3.26.2 Connecting drawbar implements
      • 3.26.3 Safety chain
      • 3.26.4 Adjusting the drawbar position
      • 3.26.5 Replacing the wear plates and the rubber stops on the standard drawbar
    • 3.27 Implement drive system
      • 3.27.1 Operating the power take-off
      • 3.27.2 Power take-off shaft
      • 3.27.3 Connecting the power take-off implements
    • 3.28 Ballasting
      • 3.28.1 Ballasting guide lines
      • 3.28.2 General guide lines
      • 3.28.3 Tire pressure
      • 3.28.4 Power hop control
      • 3.28.5 Ballasting recommendations for the special application machine
      • 3.28.6 Weight splits
      • 3.28.7 Ballasting packages
      • 3.28.8 Heavy vertical hitch loads
      • 3.28.9 Ballasting work sheet
      • 3.28.10 Tire inflation guide
      • 3.28.11 Calculating wheel slippage for machines without a speed sensor
      • 3.28.12 Removing the front weights
      • 3.28.13 Installing the front weights
      • 3.28.14 Removing the wheel weights
        • 3.28.14.1 227 kg (500 lb)
        • 3.28.14.2 364 kg (800 lb)
      • 3.28.15 Installing the wheel weights
        • 3.28.15.1 227 kg (500 lb)
        • 3.28.15.2 364 kg (800 lb)
    • 3.29 Special applications
      • 3.29.1 Special applications drawbars and hitches
      • 3.29.2 Ballasting for towed scrapers
      • 3.29.3 Hydraulic connections for the towed scraper
      • 3.29.4 Towed scraper general guide lines
      • 3.29.5 Loading the scraper
      • 3.29.6 Loading the tandem scraper
      • 3.29.7 Hauling the scraper
      • 3.29.8 Dumping the scraper
      • 3.29.9 Towing a stuck scraper
    • 3.30 Aftermarket equipment applications
      • 3.30.1 Chemical tank attachment
  • 4. Maintenance
    • 4.1 Lubricant viscosities and refill capacities
      • 4.1.1 Lubricant viscosities for ambient temperatures
      • 4.1.2 Lubricant viscosities
      • 4.1.3 Fill capacities
    • 4.2 Service intervals
      • 4.2.1 Maintenance chart
      • 4.2.2 Maintenance schedule
    • 4.3 Fuse panel
      • 4.3.1 Main fuse panel
      • 4.3.2 Fuse block one
      • 4.3.3 Fuse block two
      • 4.3.4 Fuse relay block one
      • 4.3.5 Fuse relay block two
      • 4.3.6 Relay and fuse panel for chassis
      • 4.3.7 Main fuse
    • 4.4 Engine
      • 4.4.1 Checking the engine oil level
      • 4.4.2 Changing the engine oil and oil filter
        • 4.4.2.1 Inspecting used filters
      • 4.4.3 Engine oil sample port
      • 4.4.4 Engine belts
      • 4.4.5 Replacing the engine air filter
      • 4.4.6 Engine temperature
      • 4.4.7 Opening the engine cover
    • 4.5 Fuel system
      • 4.5.1 Filling the fuel system
      • 4.5.2 Prevent static discharge when fueling
      • 4.5.3 Changing the prefilter and the fuel filters
      • 4.5.4 Priming the fuel system
      • 4.5.5 Draining water and sediment from the fuel tank
      • 4.5.6 Fuel cap
      • 4.5.7 Fuel tank breather
      • 4.5.8 Draining the fuel water separator
    • 4.6 Cooling system
      • 4.6.1 Cleaning the cooling cores
      • 4.6.2 Water valve shutoff
      • 4.6.3 Checking the engine coolant level
      • 4.6.4 Coolant sample
      • 4.6.5 Coolant system fluid
      • 4.6.6 Cooling system additives
      • 4.6.7 Draining the engine coolant
      • 4.6.8 Flushing the cooling system
      • 4.6.9 Refilling the cooling system
      • 4.6.10 Replacing the water temperature thermostat
    • 4.7 Power train
      • 4.7.1 Checking the power train fluid level - daily
      • 4.7.2 Checking the power train system fluid level - 400 hours
      • 4.7.3 Adding power train system fluid
      • 4.7.4 Draining excess power train system fluid
      • 4.7.5 Changing the power train system fluid
      • 4.7.6 Cleaning the breather (transmission)
    • 4.8 Implement and steering hydraulic system
      • 4.8.1 Checking the implement and steering system fluid level
      • 4.8.2 Changing the implement and steering system fluid
      • 4.8.3 Cleaning the breather (hydraulic reservoir)
    • 4.9 Cab filtration
      • 4.9.1 Primary fresh air filter
      • 4.9.2 Removing the primary air filter
      • 4.9.3 Filter maintenance
      • 4.9.4 Cleaning the filter
      • 4.9.5 Installing the primary air filter
      • 4.9.6 Recirculation filter
      • 4.9.7 Removing the recirculation filter
      • 4.9.8 Installing the recirculation filter
    • 4.10 Locking the articulation joint area
    • 4.11 Grease point locations
      • 4.11.1 Drivelines grease point locations
      • 4.11.2 Steering cylinders grease point locations
      • 4.11.3 Upper articulation grease point location
      • 4.11.4 Lower articulation pin grease point location
      • 4.11.5 Extremity arm pivots grease point locations
      • 4.11.6 Power take-off grease point locations
    • 4.12 Wheels
      • 4.12.1 Wheel removal
      • 4.12.2 Removing the outside wheel
      • 4.12.3 Removing the center wheel
      • 4.12.4 Removing the inside wheel
      • 4.12.5 Wheel installation
      • 4.12.6 Installing the inside wheel
      • 4.12.7 Installing the center wheel
      • 4.12.8 Installing the outside wheel
      • 4.12.9 Re-torque the wheel and counterweight
    • 4.13 Hub and collet
      • 4.13.1 Removing the hub and collet
      • 4.13.2 Installing the hub and collet
      • 4.13.3 Hub spacing
    • 4.14 Batteries
      • 4.14.1 Removing the batteries
      • 4.14.2 Installing the batteries
  • 5. Troubleshooting
    • 5.1 Heating and air conditioning troubleshooting
      • 5.1.1 Retrieving diagnostic information from the automatic temperature control unit
    • 5.2 Electrical system troubleshooting
    • 5.3 Brake troubleshooting
    • 5.4 Engine troubleshooting
    • 5.5 Hydraulic troubleshooting
    • 5.6 3-point linkage troubleshooting
    • 5.7 Transmission troubleshooting
    • 5.8 Auto-Guide troubleshooting
      • 5.8.1 Auto-Guide ready indicator is not on
      • 5.8.2 Auto-Guide ready indicator is on
      • 5.8.3 Auto-Guide de-activates during operation
    • 5.9 Machine Error Codes
      • 5.9.1 Engine error codes
      • 5.9.2 Transmission error codes
      • 5.9.3 PVED error codes
      • 5.9.4 Armrest ECM error codes
      • 5.9.5 Auxiliary valve one ECM error codes
      • 5.9.6 Auxiliary valve two ECM error codes
      • 5.9.7 Auxiliary valve three ECM error codes
      • 5.9.8 Auxiliary valve four ECM error codes
      • 5.9.9 Auxiliary valve five ECM error codes
      • 5.9.10 Auxiliary valve six ECM error codes
      • 5.9.11 Front lighting ECM error codes
      • 5.9.12 Roof lighting ECM error codes
      • 5.9.13 Rear lighting ECM error codes
  • 6. Specifications
    • 6.1 Engine specifications - MT900E
    • 6.2 Torque specifications
      • 6.2.1 Constant torque hose clamps
    • 6.3 Machine dimensions MT900E
    • 6.4 Machine specifications
      • 6.4.1 Machine specifications MT900E
      • 6.4.2 Shipping weights MT900E
    • 6.5 Special tools
      • 6.5.1 Collet torque wrench extension AG332273
      • 6.5.2 Spacer torque wrench extension AG332274
      • 6.5.3 Single wheel bolt wrench AG332275
      • 6.5.4 Wheel bolt 36 mm wrench AG332272
      • 6.5.5 Wheel guide stud AG332311
  • Index

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