CHAL-79035613B-WSM Challenger TG8300B applicator chassis pdf workshop service manual
English

Challenger TG8300B applicator chassis pdf workshop service manual

CHAL-79035613B-WSM
$53.90
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Format: PDF

Pages: 2363

File size: 27.12 MB

Language: English

Models: TG8300B

CHAL-79035613B-WSM-EN-preview.pd - 2.4MB
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Table of Contents for CHAL-79035613B-WSM-EN manual

  • Workshop Service Manual
  • TABLE OF CONTENT
  • 1. General
    • 1.1 Service manual
    • 1.2 Lubrication and maintenance
    • 1.3 Important safety information
  • 2. Engine
    • 2.1 Serpentine belt removal and installation
    • 2.2 Alternator removal and installation
    • 2.3 Cooling package removal and installation
    • 2.4 Radiator core removal and installation
    • 2.5 Hydraulic and transmission cooler core removal and installation
    • 2.6 Air conditioning condenser removal and installation
    • 2.7 Air intake assembly removal and installation
    • 2.8 Air cleaner filter removal and installation
    • 2.9 Exhaust system removal and installation
    • 2.10 Battery removal and installation
    • 2.11 Fan removal and installation
    • 2.12 Air conditioning compressor removal and installation
    • 2.13 Air conditioning receiver and dryer removal and installation
    • 2.14 Air compressor removal and installation
    • 2.15 Starter removal and installation
    • 2.16 Engine removal and installation
    • 2.17 Fuel line removal and installation
    • 2.18 Replacing the inline fuel strainer
    • 2.19 Primary fuel filter/water separator removal and installation
    • 2.20 Secondary fuel filter removal and installation
    • 2.21 Fuel priming pump
    • 2.22 Safety instructions
    • 2.23 To the user
    • 2.24 Engine construction
    • 2.25 Technical data
    • 2.26 Tightening torques
    • 2.27 Special tools
    • 2.28 Liquid quality requirements
    • 2.29 Terminal diagram
    • 2.30 Cylinder block
    • 2.31 Flywheel housing
    • 2.32 Cylinder head
    • 2.33 Valve mechanism with hydraulic lash adjustment
    • 2.34 Crankshaft
    • 2.35 Connecting rods and pistons
    • 2.36 Flywheel
    • 2.37 Timing gear assembly
    • 2.38 Lubrication system
    • 2.39 Cooling system
    • 2.40 Air control system maintenance
    • 2.41 Fuel system
    • 2.42 SCR system
    • 2.43 Engine control system
    • 2.44 Prepare the long block replacement
    • 2.45 Parts for the long block replacement
    • 2.46 Remove the engine
    • 2.47 Engine lifting
    • 2.48 Disassemble the engine
    • 2.49 Assemble the engine
    • 2.50 Engine lifting
    • 2.51 Install the engine
    • 2.52 After the long block change
  • 3. Powertrain
    • 3.1 Transmission theory
    • 3.2 Transmission removal
    • 3.3 Transmission disassemble and assemble
    • 3.4 Transmission installation
    • 3.5 Transmission control unit (TCU) removal and installation
    • 3.6 Transmission maintenance
    • 3.7 Machine transport
    • 3.8 Transmission components removal and installation
    • 3.9 Transmission testing and adjusting
    • 3.10 Drivetrain removal and installation
    • 3.11 Powertrain specifications
    • 3.12 Transmission service manual
  • 4. Cab and platform
    • 4.1 Cab removal and installation
    • 4.2 Cab filtration
    • 4.3 Operator seat removal, installation, and adjustment
    • 4.4 Cab console and armrest
    • 4.5 Cab components removal and installation
  • 5. Wheels and tires
    • 5.1 Wheels and tires removal and installation
  • 6. Frame and axles
    • 6.1 Frame
    • 6.2 Fork assembly
    • 6.3 Rear axle assembly
    • 6.4 Rear axle maintenance
    • 6.5 Rear axle differential carrier
    • 6.6 Rear axle planetary
    • 6.7 Rear brakes
    • 6.8 Slack adjusters
    • 6.9 Tag axle assembly
  • 7. Electrical
    • 7.1 General Information
    • 7.2 Calibrating the machine
    • 7.3 00 Engine module
    • 7.4 Transmission
    • 7.5 DCC3 (Dash Instrument Panel)
    • 7.6 Boom motion and main enable
    • 7.7 Boom motion, hoist, and tip
    • 7.8 Boom section product control circuits
    • 7.9 Product control circuit
    • 7.10 Foam marker on circuit
    • 7.11 Foam marker functions
    • 7.12 Pump and sump LED indicator lamp circuit
    • 7.13 Pump and sump power circuit
    • 7.14 High and low beam lamp circuit
    • 7.15 Work lamp number one circuit
    • 7.16 Work lamp number two circuit
    • 7.17 Work lamp number three circuit
    • 7.18 Work lamp number four circuit
    • 7.19 Chassis hazard warning lamp circuit
    • 7.20 Chassis turn signal circuit
    • 7.21 System hazard warning lamp circuit
    • 7.22 System turn signal circuit
    • 7.23 Brake lamps circuit
    • 7.24 Parking lamps circuit
    • 7.25 Reverse lamp circuit
    • 7.26 Air pressure sender signal circuit
    • 7.27 Nozzle pressure gauge circuit
    • 7.28 Pump pressure gauge circuit
    • 7.29 HVAC/Cab pressurization blower
    • 7.30 Beacon circuit
    • 7.31 Radar circuit
    • 7.32 Radio circuit
    • 7.33 Seat electrical circuit
    • 7.34 Windscreen washer circuit
    • 7.35 Windscreen wiper circuit
    • 7.36 Schematics
  • 8. Steering and hydraulic system
    • 8.1 Steering and hydraulic system operation
    • 8.2 Steering and hydraulic system component location
    • 8.3 Steering and hydraulic component removal and installation
    • 8.4 Hydraulic cylinder disassembly and assembly
    • 8.5 Hydraulic maintenance
    • 8.6 Steering system component specifications
    • 8.7 Hydraulic system schematics
  • 9. Pneumatics
    • 9.1 Air system operation
    • 9.2 Air system disassembly and assembly
    • 9.3 Air system component specifications
  • 10. HVAC
    • 10.1 Heating, A/C, ventilation, and cooling
    • 10.2 HVAC inspection and testing
    • 10.3 Recovering the air conditioner refrigerant
    • 10.4 Repairing the HVAC system
    • 10.5 Charging the air conditioner system
    • 10.6 HVAC specifications
  • 11. Appearance
    • 11.1 Engine cover
    • 11.2 Horn
    • 11.3 Cabinet
    • 11.4 Fuel Tank
    • 11.5 Mirrors and worklights
    • 11.6 Rinse Tank
    • 11.7 Pressure washer system (optional)
    • 11.8 Step and platform
Document type
Workshop service manual
Language
English
Machinery type
applicator chassis
CHAL-79035613B-WSM-EN-preview.pd - 2.4MB

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