HINO-KSS-SMJ5-E103E-WM HINO J05E-TB engine pdf workshop manual
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HINO J05E-TB engine pdf workshop manual

HINO-KSS-SMJ5-E103E-WM
$22.90
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Format: PDF

Pages: 294

File size: 13.02 MB

Language: English

Models: J05E-TB engine

HINO-KSS-SMJ5-E103E-WM-EN-previe - 1.7MB
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Table of Contents for HINO-KSS-SMJ5-E103E-WM-EN manual

  • 1 GENERAL
    • Warning
    • How to read this manual
    • Precautions for work
    • Tightening of engine bolts and nuts
    • Tightening of chassis bolts and nuts
    • Tightening of flare nuts and hoses
    • Taper thread sealant for piping
    • Assembly of joints and gaskets for piping
    • Handling of liquid gasket
    • Failure diagnosis table for each problem
    • Failure diagnosis using HinoDX
    • Connection method of HinoDX
    • Chassis number and engine number
  • 2 STANDARD VALUE
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value (Alternator 50A)
    • Tightening torque (Alternator 50A)
    • Standard value (starter)
    • Tightening torque (starter)
    • Standard value
    • Tightening torque
  • 3 PARTS TO BE PREPARED
    • Special tool
    • Lubricant, etc.
    • Special tool
    • Instruments
    • Lubricant, etc.
    • Special tool
    • Lubricant, etc.
    • Jig (reference dimensional drawing for manufacture)
    • Instruments
    • Lubricant, etc.
    • Special tool
    • Instruments
    • Lubricant, etc.
    • Special tool
  • 4 ENGINE ASSEMBLY/DISASSEMBLY
    • Measurement of compression pressure
    • Removal
    • Installation
    • Work after installation
  • 5 FUEL SYSTEM
    • Fuel system diagram
    • Part layout
    • Fuel filter drain (With water cup)
    • Replacement of fuel filter element (With water cup)
    • Replacement of fuel filter element (Without water cup)
    • Replacement of supply pump
    • Inspection of supply pump
    • Replacement of injector
    • Inspection of injector
    • Replacement of common rail
    • Inspection of common rail
  • 6 EMISSION CONTROL
    • Part layout
    • Overhaul of EGR valve and EGR cooler
  • 7 ELECTRICAL
    • Part layout
    • Layout of components
    • Inspection of components
    • Installation of component
    • Installation of starter
    • Installation of alternator
  • 8 INTAKE
    • Part layout
    • Replacement
  • 9 ENGINE MECHANICAL
    • Part layout
    • Replacement of cylinder head
    • Liquid gasket application procedure for semicircular plug (only when semicircular plug is removed)
    • Replacement of head cover
    • Overhaul of cylinder head
    • Part layout
    • Overhaul
    • Part layout
    • Replacement of flywheel housing
    • Replacement of end plate
    • Replacement of crankshaft front oil seal
    • Replacement of crankshaft rear oil seal
    • Part layout
    • Replacement of piston and connecting rod
    • Inspection of piston and connecting rod
    • Replacement of connecting rod bushing
    • Replacement of crankshaft
    • Inspection of crankshaft
    • Replacement of crankshaft pulley
    • Replacement of flywheel
    • Part layout
    • Removal of camshaft
    • Disassembly of camshaft
    • Inspection of camshaft and camshaft bearing
    • Assembly of camshaft
    • Installation of camshaft
    • Gear train layout
    • Removal of timing gear
    • Inspection of timing gear components
    • Installation of timing gear
    • Overhaul of sub-idle gear (bearing case side)
    • Inspection of installation status for each gear
    • Part layout
    • Overhaul of valve system
    • Adjustment of valve clearance
  • 10 EXHAUST
    • Part layout
    • Replacement
  • 11 COOLING
    • Cooling system drawing
    • Part layout
    • Replacement of thermostat case
    • Inspection of thermostat
    • Replacement of coolant pump
  • 12 LUBRICATION
    • System drawing
    • Part layout
    • Replacement of oil cooler
    • Overhaul of oil cooler
    • Replacement of oil pump
    • Overhaul of oil pump
    • Replacement of oil strainer
    • Part layout
    • Replacement
    • Inspection of lubrication status
  • 13 STARTING AND CHARGING
    • Part layout (typical example)
    • Disassembly
    • Inspection of components
    • Assembly
    • Part layout (typical example of 50A)
    • Circuit drawing (50A)
    • Disassembly
    • Inspection of components
    • Assembly
    • Inspection after assembly
  • 14 TURBOCHARGER
    • Part layout
    • Inspection
    • Replacement
  • 16 FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
    • Engine mechanical
    • Alternator
    • Starter
    • Turbocharger
  • 17 ENGINE DIAGNOSIS CODE
    • Precautions
    • System block diagram
    • Inspection
    • Table of failure code
    • Signal check harness
    • Computer pin arrangement
    • Check the ECU power supply voltage
    • Check the ground
    • Engine speed main sensor circuit malfunction (DTC code P0335)
    • Abnormal engine main rotation sensor pulse count (DTC code P0336)
    • Engine speed sub sensor circuit malfunction (DTC code P0340)
    • Abnormal engine auxiliary rotation sensor pulse count (DTC code P0341)
    • Engine speed main and sub sensor circuit malfunction (DTC code P0335)
    • Coolant temperature sensor malfunction (DTC code P0117, P0118)
    • Engine overheat (DTC code P0217)
    • Engine overrun (DTC code P0219)
    • Fuel temperature sensor malfunction (DTC code P0182, P0183)
    • Boost pressure sensor malfunction (DTC code P0108, P0237)
    • Turbocharger over boost (DTC code P0234)
    • Excessive common rail pressure (DTC code P0088)
    • Excessive common rail pressure, supply pump excess forced feed (DTC code P0088)
    • Common rail pressure sensor malfunction (DTC code P0191)
    • Common rail pressure sensor malfunction (DTC code P0192, P0193)
    • Accelerator sensor 1 malfunction (DTC code P2122, P2123)
    • Accelerator sensor 1 malfunction (DTC code P2127, P2128)
    • Accelerator sensor 1 and 2 malfunction (DTC code P2120)
    • Emergency accelerator sensor malfunction (DTC code P1133)
    • Atmospheric pressure sensor malfunction (DTC code P2228, P2229)
    • Injector common 1 ground short (DTC code P1211), Injector common 2 ground short (DTC code P1214)
    • Injector common 1 power source line short (DTC code P1212), Injector common 2 power source line short (DTC code P1215)
    • Injector circuit malfunction (DTC code P0201 to P0204)
    • Cylinder contribution/balance fault (DTC codes P0263, P0266, P0269, P0272)
    • Supply pump SCV malfunction (DTC code P0628, P0629)
    • Supply pump SCV sticking (DTC code P2635), Supply pump malfunction (DTC code P2635), Supply pump abnormal pressure record (DTC c
    • EGR solenoid 1 malfunction (DTC code P0489, P0490)
    • EGR valve 1 stick (DTC code P0404)
    • EGR lift sensor 1 malfunction (DTC code P0405, P0406)
    • Preheat circuit malfunction (DTC code P0540)
    • Injector correction data conformity error (DTC code P1601)
    • ECU internal error (DTC code P0605, P0606, P0607)
    • ECU charge circuit malfunction (DTC code P0200, P0611)
    • Main relay malfunction (DTC code P0686)
    • Starter signal malfunction (DTC code P0617)
Language
English
Document type
Workshop manual
Machinery type
engine
HINO
HINO-KSS-SMJ5-E103E-WM-EN-previe - 1.7MB

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