HINO J08E-UN engine pdf service manual
Format: PDF
Pages: 290
File size: 9.30 MB
Language: English
Models: Hino Diesel Engine J08E-UN, used in New Holland excavator E385C
Table of Contents for NH-47391166A-SM-EN manual
- HINO DIESEL ENGINE J08E-UN CONTENTS
- 1 GENERAL
- Warning
- How to read this manual
- Precautions for work
- Tightening of engine bolts and nuts
- Tightening of flare nuts and hoses
- Taper thread sealant for piping
- Assembly of joints and gaskets for piping
- Handling of liquid gasket
- Failure diagnosis table for each problem
- Failure diagnosis procedures
- Failure diagnosis using HinoDX
- Connection method of HinoDX
- Chassis number and engine number
- 2 STANDARD VALUE
- Standard value
- Tightening torque
- Standard value
- Tightening torque
- Standard value
- Tightening torque
- Standard value
- Tightening torque
- Standard value (alternator 60A)
- Tightening torque (alternator 60A)
- Standard value (starter)
- Tightening torque (starter)
- Standard value
- Tightening torque
- 3 PARTS TO BE PREPARED
- Special tool
- Lubricant, etc.
- Special tool
- Instruments
- Lubricant, etc.
- Special tool
- Lubricant, etc.
- Jig (reference dimensional drawing for manufacture)
- Instruments
- Lubricant, etc.
- Special tool
- 4 ENGINE ASSEMBLY/DISASSEMBLY
- Measurement of compression pressure
- Removal
- Installation
- Work after installation
- 5 FUEL SYSTEM
- Fuel system diagram
- Part layout
- Fuel filter drain (With water cup)
- Replacement of supply pump
- Inspection of supply pump
- Replacement of injector
- Inspection of injector
- Replacement of common rail
- Inspection of common rail
- 7 ELECTRICAL
- Part layout
- Layout of components
- Inspection of components
- Installation of component
- Installation of starter
- Removal and installation of alternator
- 8 INTAKE
- Part layout
- Replacement
- 9 ENGINE MECHANICAL
- Part layout
- Replacement of cylinder head
- Replacement of camshaft housing
- Liquid gasket application procedure for cylinder plug (only when cylinder plug is removed)
- Replacement of head cover
- Overhaul of cylinder head
- Part layout
- Overhaul
- Part layout
- Replacement of flywheel housing
- Replacement of rear end plate
- Replacement of crankshaft front oil seal
- Replacement of crankshaft rear oil seal
- Part layout
- Replacement of piston and connecting rod
- Inspection of piston and connecting rod
- Replacement of connecting rod bushing
- Replacement of crankshaft
- Inspection of crankshaft
- Replacement of crankshaft pulley
- Replacement of flywheel
- Part layout
- Removal of camshaft
- Disassembly of camshaft
- Inspection of camshaft and camshaft bearing
- Assembly of camshaft
- Installation of camshaft
- Gear train layout
- Removal of timing gear
- Inspection of timing gear components
- Installation of timing gear
- Overhaul of sub-idle gear (bearing case side)
- Inspection of installation status for each gear
- Part layout
- Overhaul of valve system
- Adjustment of valve clearance
- 10 EXHAUST
- Part layout
- Replacement
- 11 COOLING
- Cooling system drawing
- Part layout
- Replacement of thermostat case
- Inspection of thermostat
- Adjustment of the fan belt tension
- Replacement of coolant pump
- 12 LUBRICATION
- System drawing
- Part layout
- Replacement of oil cooler
- Overhaul of oil cooler
- Replacement of oil pump
- Overhaul of oil pump
- Replacement of oil strainer
- Part layout
- Replacement
- Inspection of lubrication status
- 13 STARTING AND CHARGING
- Part layout (typical example)
- Disassembly
- Inspection of components
- Assembly
- Part layout (typical example of 60A)
- Circuit drawing (60A)
- Disassembly (60A)
- Inspection of components (60A)
- Assembly (60A)
- Inspection after assembly (60A)
- 14 TURBOCHARGER
- Part layout
- Inspection
- Replacement
- 15 FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
- Engine mechanical
- Alternator
- Starter
- Turbocharger
- 16 ENGINE DIAGNOSIS CODE
- Precautions
- System block diagram
- Inspection
- Connection method of HinoDX
- Table of failure code
- Signal check harness
- Computer pin arrangement
- Check the ECU power supply voltage
- Check the ground
- Engine speed main sensor circuit malfunction (DTC code P0335/diagnosis monitor code 13)
- Abnormal engine main rotation sensor pulse count (DTC code P0336/diagnosis monitor code 13)
- Engine speed sub sensor circuit malfunction (DTC code P0340/diagnosis monitor code 12)
- Abnormal engine auxiliary rotation sensor pulse count (DTC code P0341/diagnosis monitor code 12)
- Engine speed main and sub sensor circuit malfunction (DTC code P0335/ diagnosis monitor code 13)
- Coolant temperature sensor malfunction (DTC code P0117, P0118/diagnosis monitor code 11)
- Engine overheat (DTC code P0217/diagnosis monitor code 6)
- Engine overrun (DTC code P0219/diagnosis monitor code 7)
- Fuel temperature sensor malfunction (DTC code P0182, P0183/diagnosis monitor code 14)
- Boost pressure sensor malfunction (DTC code P0108, P0237/diagnosis monitor code 37)
- Turbocharger over boost (DTC code P0234/diagnosis monitor code 39)
- Excessive common rail pressure (DTC code P0088/diagnosis monitor code 68, 69)
- Excessive common rail pressure, supply pump excess forced feed (DTC code P0088/diagnosis monitor code 76)
- Common rail pressure sensor malfunction (DTC code P0191/diagnosis monitor code 67)
- Common rail pressure sensor failure (DTC code P0192, P0193/diagnosis monitor code 67)
- Accelerator sensor 1 malfunction (DTC code P2122, P2123/diagnosis monitor code 22)
- Accelerator sensor 2 malfunction (DTC code P2127, P2128/diagnosis monitor code 22)
- Accelerator sensor 1 and 2 malfunction (DTC code P2120/diagnosis monitor code 22)
- Emergency accelerator sensor malfunction (DTC code P1133/diagnosis monitor code 23)
- Atmospheric pressure sensor malfunction (DTC code P2228, P2229/ diagnosis monitor code 15)
- Injector common 1 short to GND (DTC code P1211/diagnosis monitor code 57), Injector common 2 short to GND (DTC code P1214/diagno
- Injector common 1 short to BATT (DTC code P1212/diagnosis monitor code 57), Injector common 2 short to BATT (DTC code P1215/diag
- Injector circuit malfunction (DTC code P0201 to P0206/diagnosis monitor code 51 to 56)
- Cylinder contribution/balance fault (DTC codes P0263, P0266, P0269, P0272, P0275, P0278/diagnosis monitor code 61 to 66)
- SCV malfunction (DTC code P0628, P0629/diagnosis monitor code 74, 75)
- Supply pump SCV sticking (DTC code P2635/diagnosis monitor 75), Supply pump malfunction (DTC code P2635/diagnosis code 77), Supp
- Preheat circuit malfunction (DTC code P0540/diagnosis monitor code 25)
- Injector correction data conformily error (DTC code P1601/diagnosis monitor code 2)
- ECU internal error (DTC code P0605, P0606, P0607/diagnosis monitor code 3)
- ECU charge circuit malfunction (DTC code P0200, P0611/diagnosis monitor code 59)
- Main relay malfunction (DTC code P0686/diagnosis monitor code 5)
- Starter signal malfunction (DTC code P0617/diagnosis monitor code 45)
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