NH-47391166A-SM HINO J08E-UN engine pdf service manual
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HINO J08E-UN engine pdf service manual

NH-47391166A-SM
$28.90
No tax

Format: PDF

Pages: 290

File size: 9.30 MB

Language: English

Models: Hino Diesel Engine J08E-UN, used in New Holland excavator E385C

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Table of Contents for NH-47391166A-SM-EN manual

  • HINO DIESEL ENGINE J08E-UN CONTENTS
  • 1 GENERAL
    • Warning
    • How to read this manual
    • Precautions for work
    • Tightening of engine bolts and nuts
    • Tightening of flare nuts and hoses
    • Taper thread sealant for piping
    • Assembly of joints and gaskets for piping
    • Handling of liquid gasket
    • Failure diagnosis table for each problem
    • Failure diagnosis procedures
    • Failure diagnosis using HinoDX
    • Connection method of HinoDX
    • Chassis number and engine number
  • 2 STANDARD VALUE
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value (alternator 60A)
    • Tightening torque (alternator 60A)
    • Standard value (starter)
    • Tightening torque (starter)
    • Standard value
    • Tightening torque
  • 3 PARTS TO BE PREPARED
    • Special tool
    • Lubricant, etc.
    • Special tool
    • Instruments
    • Lubricant, etc.
    • Special tool
    • Lubricant, etc.
    • Jig (reference dimensional drawing for manufacture)
    • Instruments
    • Lubricant, etc.
    • Special tool
  • 4 ENGINE ASSEMBLY/DISASSEMBLY
    • Measurement of compression pressure
    • Removal
    • Installation
    • Work after installation
  • 5 FUEL SYSTEM
    • Fuel system diagram
    • Part layout
    • Fuel filter drain (With water cup)
    • Replacement of supply pump
    • Inspection of supply pump
    • Replacement of injector
    • Inspection of injector
    • Replacement of common rail
    • Inspection of common rail
  • 7 ELECTRICAL
    • Part layout
    • Layout of components
    • Inspection of components
    • Installation of component
    • Installation of starter
    • Removal and installation of alternator
  • 8 INTAKE
    • Part layout
    • Replacement
  • 9 ENGINE MECHANICAL
    • Part layout
    • Replacement of cylinder head
    • Replacement of camshaft housing
    • Liquid gasket application procedure for cylinder plug (only when cylinder plug is removed)
    • Replacement of head cover
    • Overhaul of cylinder head
    • Part layout
    • Overhaul
    • Part layout
    • Replacement of flywheel housing
    • Replacement of rear end plate
    • Replacement of crankshaft front oil seal
    • Replacement of crankshaft rear oil seal
    • Part layout
    • Replacement of piston and connecting rod
    • Inspection of piston and connecting rod
    • Replacement of connecting rod bushing
    • Replacement of crankshaft
    • Inspection of crankshaft
    • Replacement of crankshaft pulley
    • Replacement of flywheel
    • Part layout
    • Removal of camshaft
    • Disassembly of camshaft
    • Inspection of camshaft and camshaft bearing
    • Assembly of camshaft
    • Installation of camshaft
    • Gear train layout
    • Removal of timing gear
    • Inspection of timing gear components
    • Installation of timing gear
    • Overhaul of sub-idle gear (bearing case side)
    • Inspection of installation status for each gear
    • Part layout
    • Overhaul of valve system
    • Adjustment of valve clearance
  • 10 EXHAUST
    • Part layout
    • Replacement
  • 11 COOLING
    • Cooling system drawing
    • Part layout
    • Replacement of thermostat case
    • Inspection of thermostat
    • Adjustment of the fan belt tension
    • Replacement of coolant pump
  • 12 LUBRICATION
    • System drawing
    • Part layout
    • Replacement of oil cooler
    • Overhaul of oil cooler
    • Replacement of oil pump
    • Overhaul of oil pump
    • Replacement of oil strainer
    • Part layout
    • Replacement
    • Inspection of lubrication status
  • 13 STARTING AND CHARGING
    • Part layout (typical example)
    • Disassembly
    • Inspection of components
    • Assembly
    • Part layout (typical example of 60A)
    • Circuit drawing (60A)
    • Disassembly (60A)
    • Inspection of components (60A)
    • Assembly (60A)
    • Inspection after assembly (60A)
  • 14 TURBOCHARGER
    • Part layout
    • Inspection
    • Replacement
  • 15 FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
    • Engine mechanical
    • Alternator
    • Starter
    • Turbocharger
  • 16 ENGINE DIAGNOSIS CODE
    • Precautions
    • System block diagram
    • Inspection
    • Connection method of HinoDX
    • Table of failure code
    • Signal check harness
    • Computer pin arrangement
    • Check the ECU power supply voltage
    • Check the ground
    • Engine speed main sensor circuit malfunction (DTC code P0335/diagnosis monitor code 13)
    • Abnormal engine main rotation sensor pulse count (DTC code P0336/diagnosis monitor code 13)
    • Engine speed sub sensor circuit malfunction (DTC code P0340/diagnosis monitor code 12)
    • Abnormal engine auxiliary rotation sensor pulse count (DTC code P0341/diagnosis monitor code 12)
    • Engine speed main and sub sensor circuit malfunction (DTC code P0335/ diagnosis monitor code 13)
    • Coolant temperature sensor malfunction (DTC code P0117, P0118/diagnosis monitor code 11)
    • Engine overheat (DTC code P0217/diagnosis monitor code 6)
    • Engine overrun (DTC code P0219/diagnosis monitor code 7)
    • Fuel temperature sensor malfunction (DTC code P0182, P0183/diagnosis monitor code 14)
    • Boost pressure sensor malfunction (DTC code P0108, P0237/diagnosis monitor code 37)
    • Turbocharger over boost (DTC code P0234/diagnosis monitor code 39)
    • Excessive common rail pressure (DTC code P0088/diagnosis monitor code 68, 69)
    • Excessive common rail pressure, supply pump excess forced feed (DTC code P0088/diagnosis monitor code 76)
    • Common rail pressure sensor malfunction (DTC code P0191/diagnosis monitor code 67)
    • Common rail pressure sensor failure (DTC code P0192, P0193/diagnosis monitor code 67)
    • Accelerator sensor 1 malfunction (DTC code P2122, P2123/diagnosis monitor code 22)
    • Accelerator sensor 2 malfunction (DTC code P2127, P2128/diagnosis monitor code 22)
    • Accelerator sensor 1 and 2 malfunction (DTC code P2120/diagnosis monitor code 22)
    • Emergency accelerator sensor malfunction (DTC code P1133/diagnosis monitor code 23)
    • Atmospheric pressure sensor malfunction (DTC code P2228, P2229/ diagnosis monitor code 15)
    • Injector common 1 short to GND (DTC code P1211/diagnosis monitor code 57), Injector common 2 short to GND (DTC code P1214/diagno
    • Injector common 1 short to BATT (DTC code P1212/diagnosis monitor code 57), Injector common 2 short to BATT (DTC code P1215/diag
    • Injector circuit malfunction (DTC code P0201 to P0206/diagnosis monitor code 51 to 56)
    • Cylinder contribution/balance fault (DTC codes P0263, P0266, P0269, P0272, P0275, P0278/diagnosis monitor code 61 to 66)
    • SCV malfunction (DTC code P0628, P0629/diagnosis monitor code 74, 75)
    • Supply pump SCV sticking (DTC code P2635/diagnosis monitor 75), Supply pump malfunction (DTC code P2635/diagnosis code 77), Supp
    • Preheat circuit malfunction (DTC code P0540/diagnosis monitor code 25)
    • Injector correction data conformily error (DTC code P1601/diagnosis monitor code 2)
    • ECU internal error (DTC code P0605, P0606, P0607/diagnosis monitor code 3)
    • ECU charge circuit malfunction (DTC code P0200, P0611/diagnosis monitor code 59)
    • Main relay malfunction (DTC code P0686/diagnosis monitor code 5)
    • Starter signal malfunction (DTC code P0617/diagnosis monitor code 45)
Document type
Service manual
Language
English
Machinery type
engine
HINO
NH-47391166A-SM-EN-preview.pdf - 1.09MB

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