Hitachi ZAXIS 120-3, 180-3, 200-3,, 270-3, 330LC-3 class excavator pdf operator's manual
Format: PDF
Pages: 460
File size: 3.34 MB
Language: English
Models: ZAXIS 120-3 class(110-3, 110M-3, 130-3, 130LCN-3); 180-3 class (160LC-3, 180LC-3, 180LCN-3); 200-3 class (210-3, 210LC-3, 210LCN-3, 240N-3); 270-3 class (250LC-3, 250LCN-3, 280LC-3, 280LCN-3); 330-3 class (350LC-3, 350LCN-3)
Table of Contents for HITACHI-EM1U131-EN manual
- INTRODUCTION
- MACHINE NUMBERS
- MACHINE
- PRODUCT IDENTIFICATION NUMBER
- ENGINE
- TRAVEL MOTOR
- SWING MOTOR
- HYDRAULIC PUMP
- CONTENTS
- M.....E....M....O...............................................................................................................
- SAFETY
- RECOGNIZE SAFETY INFORMATION
- UNDERSTAND SIGNAL WORDS
- FOLLOW SAFETY INSTRUCTIONS
- PREPARE FOR EMERGENCIES
- WEAR PROTECTIVE CLOTHING
- PROTECT AGAINST NOISE
- INSPECT MACHINE
- GENERAL PRECAUTIONS FOR CAB
- USE HANDHOLDS AND STEPS
- ADJUST THE OPERATOR'S SEAT
- ENSURE SAFETY BEFORE RISING FROM OR LEAVING OPERATOR'S SEAT
- FASTEN YOUR SEAT BELT
- MOVE AND OPERATE MACHINE SAFELY
- HANDLE STARTING AIDS SAFELY
- OPERATE ONLY FROM OPERATOR'S SEAT
- JUMP STARTING
- KEEP RIDERS OFF MACHINE
- PRECAUTIONS FOR OPERATIONS
- INVESTIGATE JOB SITE BEFOREHAND
- EQUIPMENT OF HEAD GUARD, ROPS, FOPS
- PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
- CONFIRM DIRECTION OF MACHINE TO BE DRIVEN
- DRIVE MACHINE SAFELY
- AVOID INJURY FROM ROLLAWAY ACCIDENTS
- AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS
- KEEP PERSON CLEAR FROM WORKING AREA
- NEVER POSITION BUCKET OVER ANYONE
- AVOID UNDERCUTTING
- AVOID TIPPING
- NEVER UNDERCUT A HIGH BANK
- DIG WITH CAUTION
- OPERATE WITH CAUTION
- AVOID POWER LINES
- PRECAUTIONS FOR LIGHTNING
- OBJECT HANDLING
- PROTECT AGAINST FLYING DEBRIS
- PARK MACHINE SAFELY
- HANDLE FLUIDS SAFELY−AVOID FIRES
- TRANSPORT SAFELY
- PRACTICE SAFE MAINTENANCE
- WARN OTHERS OF SERVICE WORK
- SUPPORT MACHINE PROPERLY
- STAY CLEAR OF MOVING PARTS
- PREVENT PARTS FROM FLYING
- STORE ATTACHMENTS SAFELY
- PREVENT BURNS
- REPLACE RUBBER HOSES PERIODICALLY
- AVOID HIGH-PRESSURE FLUIDS
- PREVENT FIRES
- EVACUATING IN CASE OF FIRE
- BEWARE OF EXHAUST FUMES
- PRECAUTIONS FOR WELDING AND GRINDING
- AVOID HEATING NEAR PRESSURIZED FLUID LINES
- AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
- REMOVE PAINT BEFORE WELDING OR HEATING
- BEWARE OF ASBESTOS DUST
- PREVENT BATTERY EXPLOSIONS
- SERVICE AIR CONDITIONING SYSTEM SAFELY
- HANDLE CHEMICAL PRODUCTS SAFELY
- DISPOSE OF WASTE PROPERLY
- SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only
- M....E....M....O................................................................................................................
- COMPONENTS NAME
- OPERATOR'S STATION
- COMPONENTS NAME
- CAB FEATURES
- MULTI FUNCTION MONITOR
- OUTLINE
- Menu Screen (23)
- Hour Meter
- Fuel Gauge
- Clock
- Back Monitor Selector
- Menu Key
- Optional Function Key
- Return to Basic Screen Key
- Alarm Light
- Optional Function Display
- Coolant Temperature Gauge
- Operating Status Icon Display
- ALARM OCCURRENCE SCREEN
- CONTENTS OF ALARMS
- Clock Setting
- ATTACHMENT SELECTION (Only Machines Equipped with Optional Parts)
- Selecting an Attachment from Main Menu
- Attachment Specification Screen
- PUMP 2 FLOW RATE ADJUSTMENT (Only Machines Equipped with Optional Parts)
- DISPLAYING OPERATING CONDITIONS
- FUEL RATE DISPLAY/NO DISPLAY
- BACK MONITOR SETTINGS
- MAINTENANCE SETTINGS
- Mail (Optional)
- LANGUAGE SETTINGS
- SWITCH PANEL
- ENGINE CONTROL DIAL
- AUTO-IDLE SWITCH
- POWER MODE SWITCH
- TRAVEL MODE SWITCH
- WORK LIGHT SWITCH
- WIPER/WASHER SWITCH
- SWITCH PANEL (Optional)
- KEY SWITCH
- POWER BOOST SWITCH (ZX180-3, 200-3, 270-3, 330-3 class)
- HORN SWITCH
- CIGAR LIGHTER
- CAB LIGHT
- INSTALLING FIRE EXTINGUISHER (Optional)
- PILOT CONTROL SHUT-OFF LEVER
- ENGINE STOP SWITCH
- FUSE BOX
- AUTO AIR CONDITIONER
- CAB HEATER OPERATION
- COOLING OPERATION
- DEFROSTER OPERATION
- TIPS FOR OPTIMAL AIR CONDITIONER USAGE
- CAB HEATER (Optional)
- CAB HEATER OPERATION
- DEFROSTER OPERATION
- AM/FM RADIO OPERATION
- DIGITAL CLOCK SETTING PROCEDURE
- CAB DOOR RELEASE LEVER
- OPENING UPPER FRONT WINDOW
- CLOSING UPPER FRONT WINDOW
- REMOVING AND STORING LOWER FRONT WINDOW
- OPENING SIDE WINDOWS
- OPENING/CLOSING OVERHEAD WINDOW
- EMERGENCY EXIT
- ADJUSTING THE SEAT
- SEAT WITH A BUILT-IN HEATER
- ADJUSTING THE AIR-SUSPENSION SEAT (Optional)
- SEAT WITH A BUILT-IN HEATER
- ADJUSTING CONSOLE HEIGHT
- SEAT BELT
- BREAK-IN
- OBSERVE ENGINE OPERATION CLOSELY
- EVERY 8 HOURS OR DAILY
- AFTER THE FIRST 50 HOURS
- AFTER THE FIRST 100 HOURS
- M....E....M....O................................................................................................................
- OPERATING THE ENGINE
- INSPECT MACHINE DAILY BEFORE STARTING
- BEFORE STARTING ENGINE
- STARTING THE ENGINE IN ORDINARY TEMPERATURE
- STARTING IN COLD WEATHER
- CHECK INSTRUMENTS AFTER STARTING
- USING BOOSTER BATTERIES
- STOPPING THE ENGINE
- DRIVING THE MACHINE
- DRIVE THE MACHINE CAREFULLY
- STEERING THE MACHINE USING PEDALS
- STEERING THE MACHINE USING LEVERS
- TRAVEL MODE SWITCH
- TRAVEL ALARM (Optional)
- OPERATING ON SOFT GROUND
- RAISE ONE TRACK USING BOOM AND ARM
- TOWING MACHINE A SHORT DISTANCE
- OPERATING IN WATER OR MUD
- PARKING THE MACHINE ON SLOPES
- PARKING THE MACHINE
- OPERATING THE MACHINE
- CONTROL LEVER (ISO PATTERN)
- ATTACHMENT PEDAL (HYDRAULIC BREAKER) (OPTIONAL)
- ATTACHMENT PEDAL (HYDRAULIC CRUSHER) (OPTIONAL)
- PILOT CONTROL SHUT-OFF LEVER
- ENGINE SPEED CONTROL
- AUTO-IDLE
- WORK MODE
- WORK MODE SELECT
- POWER BOOST (ZX180-3, 200-3, 270-3, 330-3 Class)
- POWER MODE
- OPERATING BACKHOE
- GRADING OPERATION
- FACE SHOVEL OPERATION
- AVOID ABUSIVE OPERATION
- OPERATING TIPS
- SELECT CORRECT TRACK SHOES
- HYDRAULIC BREAKER AND HYDRAULIC CRUSHER
- PIPINGS FOR BREAKER AND CRUSHER (OPTIONAL)
- SECONDARY RELIEF PRESSURE ADJUSTMENT
- PRECAUTIONS FOR BREAKER OPERATION
- BREAKER MAINTENANCE
- PRECAUTIONS FOR CRUSHER OPERATION
- ATTACHMENT
- Attachments
- ATTACHMENT CONNECTION PARTS
- PRECAUTION FOR ARM ROLL-IN/BUCKET ROLL-IN COMBINED OPERATION --If Headguard-Integrated Cab or Rainguard is Equipped
- WHEN INSTALLING AN ATTACHMENT LONGER THAN STANDARD BUCKET
- SHACKLE HOLE USAGE
- OVERNIGHT STORAGE INSTRUCTIONS
- EMERGENCY BOOM LOWERING PROCEDURE (Without hose-rupture safety valve)
- EMERGENCY BOOM LOWERING PROCEDURE (Without hose-rupture safety valve)
- OBJECT HANDLING --IF EQUIPPED
- TRANSPORTING
- TRANSPORTING BY ROAD
- LOADING/UNLOADING ON A TRAILER
- MACHINE LIFTING PROCEDURE
- M....E....M....O................................................................................................................
- MAINTENANCE
- CORRECT MAINTENANCE AND INSPECTION PROCEDURES
- CHECK THE HOUR METER REGULARLY
- USE CORRECT FUELS AND LUBRICANTS
- LAYOUT
- MAINTENANCE GUIDE TABLE
- PREPARE MACHINE FOR MAINTENANCE
- HOOD AND ACCESS COVERS
- HOOD AND ACCESS COVERS
- PERIODIC REPLACEMENT OF PARTS
- MAINTENANCE GUIDE
- A. GREASING 1
- 2
- 3
- B. ENGINE 1
- 2
- 3
- C. TRANSMISSION 1
- 2
- 3
- D. HYDRAULIC SYSTEM INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT
- BREAKER MAINTENANCE
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS
- E. FUEL SYSTEM
- 1
- 2
- 3
- 4
- 5
- 6
- F. AIR CLEANER 1
- 2
- G. COOLING SYSTEM
- 1
- 2
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- H. ELECTRICAL SYSTEM
- REPLACE BATTERIES
- REMOVE AND INSTALLING BATTERY
- REPLACING FUSES
- I. MISCELLANEOUS 1
- RIGHT
- WRONG
- WRONG WRONG
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9
- 10
- 11
- 12
- 13
- 14
- 15
- 16
- 17
- 17
- 17
- 17
- 17
- 17
- HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT
- HYDRAULIC CIRCUIT
- ELECTRICAL CIRCUIT
- MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
- MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
- M....E....M....O................................................................................................................
- STORAGE
- STORING THE MACHINE
- REMOVING THE MACHINE FROM STORAGE
- TROUBLESHOOTING
- IMPOSSIBLE TO START THE ENGINE
- ENGINE
- ENGINE
- ENGINE
- ENGINE
- ELECTRICAL SYSTEM
- ELECTRICAL SYSTEM
- MODE SELECTION
- CONTROL LEVERS
- HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM
- SPECIFICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- BUCKET TYPES AND APPLICATIONS
- SOUND LEVEL RESULTS (2000/14/EC)
- VIBRATION LEVEL
- M....E....M....O................................................................................................................
- OPTIONAL ATTACHMENTS AND DEVICES
- USING PAD CRAWLER SHOE
- TRAVELING AND OTHER CAUTIONS
- TRANSPORTING
- PRECAUTIONS FOR TRANSPORTING MACHINES WITH PAD CRAWLER SHOES
- LONG ARM OPERATION --IF EQUIPPED
- BLADE LEVER
- PRECAUTIONS FOR BLADE OPERATION
- AVOID HITTING BLADE WITH FRONT-END ATTACHMENT
- AVOID HITTING BLADE WITH BUCKET
- AVOID STRIKING THE BLADE INTO A ROCK
- BLADE MAINTENANCE
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- OFFSET ARM FRONT
- OFFSET DIRECTION AND WORKING RANGE
- PRECAUTIONS FOR OPERATING WITH THE OFFSET FUNCTION
- MAINTENANCE
- SPECIFICATIONS
- WORKING RANGES
- BUCKET TEETH (Transverse-Type-Pin-Used Type)
- 2-PIECE BOOM
- MAINTENANCE (2-PIECE BOOM)
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SHOE TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- SPECIFICATIONS
- WORKING RANGES
- SHOE TYPES AND APPLICATIONS
- LIFTING HOOK
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- LIFTING CAPACITIES
- M....E....M....O................................................................................................................
- INDEX
The Importance of Operator’s Manual
An Operator’s Manual is an essential instructional document designed to provide detailed guidance for anyone responsible for the daily operation and care of your machine. This manual serves as the primary resource for understanding the specific capabilities, controls, and technical requirements of your equipment.
The manual begins with a comprehensive overview of the, including vital safety warnings and precautions to ensure the protection of both the operator and the machinery. It provides clear, step-by-step instructions for the initial setup, routine operation, and ongoing maintenance. To ensure clarity, the guide features detailed diagrams and high-quality illustrations that simplify complex components and mechanical workflows.
Beyond basic usage, this PDF Operator’s Manual includes expert troubleshooting tips. By providing solutions for common operational issues, the manual helps users minimize downtime, prevent costly repairs, and maximize the lifespan of their equipment. Choosing a digital PDF format ensures you have instant access to this critical information whenever and wherever it’s needed.