John Deere 9500, 9600, 9700 (J3) forage harvester operator's manual (OMDXE13593)

Table of Contents for JD-OMDXE13593-EN manual

• Introduction
  • Foreword
  • Operator's Manual European/Export Edition
  • Company Info (Brazil Only)
  • John Deere Technical Information Bookstore
  • Download Instructions
  • Trademarks
  • A Message to Our Customers
  • Emissions Performance and Tampering
• Safety
  • Recognize Safety Information
  • Follow Safety Instructions
  • Understand Signal Words
  • Observe Road Traffic Regulations
  • Parking and Leaving the Machine
  • Prevent Machine Runaway
  • Use Safety Lights and Devices
  • Prepare for Emergencies
  • Wear Protective Clothing
  • Handle Agricultural Chemicals Safely
  • Handle Fuel Safely-Avoid Fires
  • Store Attachments Safely
  • Check Machine Safety
  • Use Steps and Handholds Correctly
  • Handle Electronic Components and Brackets Safely
  • Use Electronic Display Properly
  • Operate Guidance Systems Safely
  • Read the Guidance Manual
  • Cutterhead Access Foot Step
  • Engine Compartment Access Ladder
  • Keep Riders and Children off Machine
  • Instructional Seat
  • Use Seat Belts
  • Road Safety Mode Button
  • Drive the Machine
  • Avoid Backover Accidents
  • Guards and Shields
  • Handle Knives
  • Stay Clear of Harvesting Units
  • Keep Hands Away From Knives
  • Stay Clear of Rotating Drivelines
  • Avoid Entanglement
  • Transport with Header Installed
  • Emergency Exit
  • Radio Aerial
  • Work In Ventilated Area
  • Avoid Hot Exhaust
  • Avoid Static Electricity Risk When Refueling
  • Practice Safe Maintenance
  • Service Machines Safely
  • Support Machine Properly
  • Service Accumulator Systems Safely
  • Avoid High-Pressure Fluids
  • Prevent Battery Explosions
  • Prevent Acid Burns
  • Follow Tire Recommendations
  • Retorque Wheel Bolts and Nuts
  • Service Tires Safely
  • Service Cooling System Safely
  • Speed Limit
  • Decommissioning - Proper Recycling and Disposal of Fluids and Components
  • Avoid High-Pressure Jet on Safety Decals
  • Machine Safety Features
  • Safety Decals
  • Quick Response (QR) Code
  • Remove Accumulated Crop Debris
  • Cleaning and Inspection - Instructions
  • Fire Extinguisher Recommendations
  • Fire Prevention - Instructions
  • Operate a Fire Extinguisher
  • In Case of Fire
  • Automatic Guidance System Detected
  • Use Electronic Display Properly
  • Prevent Electrical Shock and Fires
  • Avoid Exposure to High Radio Frequency Fields
• Operating the Controls and Displays
  • Generation 5 Display
  • Cab Access
  • Cab Doors
  • Emergency Exit Cab Hammer
  • Steering Column
  • Windshield Wiper/Washer Selector Switch
  • ComfortCommand™ Operator's Seat (Premium Cloth Seat)
  • ComfortCommand™ Operator's Seat (Premium Leather Seat)
  • Left-Hand Armrest and Seat Back (Premium Cloth/Leather Seat)
  • Heated/Ventilated Seat Switch (Premium Cloth/Leather Seat)
  • Lumbar Support Switch (Premium Leather Seat)
  • Instructional Seat
  • Seat Belts
  • CommandTouch™ Armrest and CommandARM™ Control Consoles
  • CommandCenter™ Display
  • Overhead Control Panel
  • Rear-View Mirror and Outside Mirrors
  • Cab Roof
  • Brake Pedals
  • Cab Interior Lights
  • Power Outlet Socket Strip
  • Cab 12-V Sockets
  • GreenStar™ G5Plus Universal Display and Video Signal Socket
  • Images Collected From Camera Devices
  • Service ADVISOR™ Diagnostic Socket
  • USB Port
  • Refrigerator (If Equipped)
  • Storage Locations
  • CommandTouch™ Armrest Console
  • Road Safety Mode Button
  • Engine Speed Buttons
  • Main Clutch Switch
  • Park Brake Button
  • Differential Lock Button
  • Four-Wheel Drive Button
  • Traction Control Button
  • Left, Right, and Rear Wiper Buttons (If Equipped)
  • Air Compressor Button (If Equipped)
  • Row Guidance Offset Control Dial (If Equipped)
  • Header Height/Ground Pressure Control Dial
  • ProTouch Functions Button (If Equipped)
  • CommandARM™ Controls
  • Menu Button
  • Home Button
  • Header Settings Button
  • Cutterhead Assembly Settings Button
  • Additive Dosing System Settings Button (If Equipped)
  • Spout Settings Button
  • Engine Settings Button
  • Vehicle Settings Button
  • Operator Settings Button
  • Statistics Button
  • ClimaTrak™ Automatic Temperature Control
  • Radio Controls (If Equipped)
  • Machine Lights (Depending on Machine Equipment)
  • Machine Hydraulic Functions
  • Spout Raise/Lower Switch
  • SCV I Switch
  • SCV II Switch
  • Wagon Dump Switch (If Equipped)
  • CommandCenter™ Display
  • CommandCenter™ Display Navigation
  • CommandCenter™ Display Startup Sequence
  • CommandCenter™ Display Functions Icons
  • Corner Post Display
  • GreenStar™ G5Plus Universal Display
  • Multi-Function Lever
  • Quick Stop Button
  • Header Engage/Reverse Switch
  • Activation Buttons
  • Header Raise/Lower Switch
  • Header Tilt Switch (With AHC Option Only)
  • Spout Turn Switch
  • Spout Flap Raise/Lower Switch
  • Spout Return to Home Position Button (If Equipped with Automatic Spout Control Option)
  • Active Fill Control Button (If Equipped with Active Fill Control Option)
  • AutoTrac™ Button
  • Configurable Switches
  • Configurable Switch R-T (Assigned to SCV I)
  • Configurable Switch P (Assigned to Horn)
  • Configurable Switch M-N (Assigned to Spout Raise/Lower)
  • Configurable Switch K-L (Assigned to SCV II)
  • Message Center Page
  • Display Main Page
  • Display Advanced Settings Page
  • Layout Manager Page
  • Access Manager Page
  • Home Page
  • Header Page
  • Header Drive Speed Control-Auto Mode
  • Header Drive Speed Control-Manual Mode
  • Header Setup Page
  • Header Advanced Settings Page
  • Selective Control Valve (SCV) and StalkBuster™ Maintenance Mode (If Equipped) Tab
  • Automatic Header Control
  • Header Height Resume (Return to Position) - Operation
  • Active Header Float (Return to Pressure) - Operation
  • Header Height Sensing (Machines with AHC Option Only) - Operation
  • Cutterhead Assembly Setup Page
  • Cutterhead Assembly Advanced Settings Tab (1)
  • Stone/Metal Detector and Kernel Processor Settings Tab (2)
  • XStream KP™ Kernel Processor Bearing Temperatures Tab (3)
  • Knife Sharpening/Stationary Knife Adjustment
  • AutoLoc™ Page
  • Metal/Stone Detector Operation
  • Additive Dosing System Page (Option)
  • Additive Dosing System Page-High Volume (Option)
  • Additive Dosing System Page-High and Low Volume (Option)
  • Additive Dosing System-Water Injection Bar
  • Operate High and Low Volume Dosing System with Water Injection Bar
  • Operate Water Injection Bar
  • Spout Speeds Page
  • Spout Setup Page
  • Auto Spout Positioning Page
  • Spout Fold/Unfold Timeout
  • Automatic Spout Control (Option)
  • Store and Assign Spout Position
  • Active Fill Control (Option)
  • Engine Page
  • Engine Speed Management-Field Mode
  • Engine Speed Limit
  • Engine Settings Page
  • Vehicle Settings Page
  • Vehicle Lubrication
  • Header Lubrication
  • Tow Mode Page
  • Wiper Interval Page
  • Mass Flow Calibration
  • Diagnostics Information
  • Spout Fold Hydraulic Pressure Relief Function
  • Lighting Setup Page
  • Machine Lighting
  • Machine Lighting-Lower Front Location
  • Machine Lighting-Upper Front Location
  • Machine Lighting-Rear and Side Location
  • Operator Settings Page
  • Programmable Switch Function Assignment
  • ProTouch Page
  • ProTouch-Field Transition Status Page
  • ProTouch-Road Transition Status Page
  • Harvest Statistics Page
  • Machine Performances Page
  • Statistics Settings Page
  • Diagnostic Trouble Code Priorities
  • Access Diagnostic Trouble Codes Menu
  • AutoTrac™ RowSense™ Guidance (Option)
  • GreenStar™ Settings Page
  • GreenStar™ Guidance Page
  • GreenStar™ Machine/Implement Pages
  • Enable/Activate/Operate AutoTrac™ RowSense™
  • Calibrate the Row Sensor
  • Video Interface (Option)
  • Video Trigger Setup Page
  • Phone Interface (Option)
  • Audio Interface (Option)
  • Acoustic Alarm System
• Field Operation
  • General
  • Quick Response (QR) Code
  • Prestarting Checks
  • Break in the Engine
  • Operate the Engine
  • Start the Engine With a Battery Booster or Charger
  • Battery Disconnect Switch
  • Transport Information
  • Tow the Machine
  • Ballast the Machine
  • Attach Weight Plates
  • Lateral Tilt Frame Locking Device (Machine without Lateral Tilt Float Option Only)
  • Machine Road Transport Guard (Germany and Italy Only)
  • Machine Road Transport Deflectors
  • Attach and Detach Header
  • Basic Settings of Machine
  • Operate Machine in Grass or Alfalfa Harvest
  • Operate Machine in Corn (Maize) Harvest
  • Operate Machine in Ear Corn Silage
  • Operate Machine in Whole Plant Silage
  • Operate Machine in Sorghum (Milo) Harvest
  • Operate the Air Compressor System (Option)
  • Operate the Grass Chute
  • Operate a 460plus/pro StalkBuster™ Header
  • Operate the Kernel Processor (Option)
  • Remove Kernel Processor•
  • Install Kernel Processor
  • Adjust Premium KP™ Kernel Processor Gap (Manual Adjustment)
  • Adjust XStream KP™ Kernel Processor Gap (Manual Adjustment)
  • XStream KP™ Kernel Processor Lubrication System Air Supply (If Equipped)
  • Adjust Lateral Tilt Frame Balance Springs
  • Open/Close Discharge Chute
  • Adjust Spiral/Recutter Floor
  • Adjust Smooth Roll Scraper
  • Adjust Feed Roll Springs
  • Adjust Feed Roll Bars
  • Cutterhead Knives
  • Stationary Knife
  • Kernel Processor Rolls
  • Feed Roll Paddles
  • Grass and Whole-Crop Machine Adaptation
  • Spiral Upper Front Feed Roll Option
  • Aggressive Upper Rear Feed Roll Option
  • Ear Corn Silage Machine Adaptation
  • Grain Panels (Corn)
  • Feed Roll Stone Deflector
  • Transfer Stereo Camera from Machine-to-Machine (If Equipped)
• Lubrication and Maintenance
  • Required Emission-Related Information
  • Quick Response (QR) Code
  • General Maintenance Guidelines
  • Cutterhead Access Foot Step
  • Engine Compartment Access Ladder
  • Central Service Compartment Access
  • Tool Box Compartment
  • Service Lights (If Equipped)
  • 12 V Power Outlets
  • Secure Cutterhead Lift Lock
  • Interactive Calibration Procedures
  • Break-in Service
  • After the First 10 Operating Hours
  • During the First 50 Operating Hours
  • After the First 100 Operating Hours
  • John Deere Break-In™ Plus Engine Oil
  • Diesel Engine Oil
  • Engine Oil and Filter Service Intervals
  • Transmission Oil
  • Hydraulic Oil
  • XStream KP™ Kernel Processor Lubrication System Oil
  • Multipurpose Extreme Pressure Grease
  • General Multipurpose Grease
  • Grease for Automated Lubrication Systems
  • Capacities
  • Important Lubrication Instructions
  • Central Lubrication System
  • Refill/Bleed Central Lubrication System Reservoir
  • XStream KP™ Kernel Processor Lubrication System Reservoir (If Equipped)
  • Greasing Points (Manually Lubricated)
  • Every 10 Operating Hours
  • Every 50 Operating Hours
  • Every 100 Operating Hours
  • Every 250 Operating Hours
  • Every 500 Operating Hours
  • Every 750 Operating Hours
  • Every 1000 Operating Hours
  • Every 1500 Operating Hours
  • Every 2000 Operating Hours
  • As Required
  • Annually
  • Every 2 Years
  • Every 6 Years or 6000 Operating Hours
  • Hydraulic Hose Replacement
  • Hydraulic System Cleanliness
  • Change Hydraulic System Oil
  • Replace Hydraulic System Reservoir Filter
  • Change Power Distribution Gear Case Oil
  • Replace Power Distribution Gear Case Oil Filter
  • Change ProDrive™ Transmission Oil
  • Replace ProDrive™ Transmission Hydraulic Oil Filter
  • Change Final Drive Oil
  • Change Header Gear Case Oil
  • Change Left Feed Roll Gear Case Oil
  • Change Right Feed Roll Gear Case Oil
  • Change Rear Axle Oil
  • Diesel Fuel
  • Handling and Storing Diesel Fuel
  • Lubricity of Diesel Fuel
  • Testing Diesel Fuel
  • Biodiesel Fuel
  • Fill the Fuel Tank
  • Minimizing the Effect of Cold Weather on Diesel Engines
  • Mixing of Lubricants
  • Oilscan™ and CoolScan™
  • Alternative and Synthetic Lubricants
  • Lubricant Storage
  • Oil Filters
  • Diesel Engine Coolant (engine with wet sleeve cylinder liners)
  • Supplemental Coolant Additives
  • Drain Intervals for Diesel Engine Coolant
  • Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
  • Testing Diesel Engine Coolant
  • Operating in Warm Temperature Climates
  • Check Engine Oil Level
  • Change Engine Oil and Filter
  • Check Engine Coolant Pump Weep Hole
  • Do Not Open High-Pressure Fuel System
  • Do Not Modify Fuel System
  • Fuel Tank Breather
  • Drain Water Separator
  • Replace Fuel Filter Elements
  • Check Fuel Injection Nozzles
  • Check Cooling Elements
  • Check the Rotary Screen
  • Engine Coolant
  • Engine Coolant Drain Valves
  • Drain, Flush, and Refill Cooling System
  • Check Alternator and Compressor Drive Belt Wear
  • Check Fan Drive Belt Wear
  • Check Suction Fan Drive Belt Wear
  • Air Cleaner Elements
  • Air Intake and Water Cooling Lines
  • Turbocharger
  • Open/Close Feed Roll Housing
  • Cutterhead Knives-General
  • Replace Cutterhead Knives
  • Replace Individual Knives
  • Replace Complete Set of Knives
  • Stationary Knife-General
  • Replace Stationary Knife
  • Knife Sharpening Device-General
  • Replace Sharpening Stone
  • Replace Spiral/Recutter Floor
  • Replace Recutter Floor Knives
  • Replace Feed Roll Stone Deflector
  • Replace Cutterhead Wear Plate
  • Replace Feed Roll Housing Wear Plate
  • Weld Near Electronic Control Units
  • Keep Electronic Control Unit Connectors Clean
  • Observe Electrical Precautions
  • Basic Electrical Component Handling - Precautions for Machines Equipped with Computer Controlled Systems
  • Battery Disconnect Switch
  • Fuse Box
  • Inline Fuses
  • Master Fuses
  • Cab Fuse (Diode Module Fuse)
  • Kernel Processor Winch Relay (If Equipped)
  • Starter Relay (24 V)
  • Safety Rules When Replacing Halogen Bulbs
  • Replace Cab Headlight Bulb (Non-Light Emitting Diode [LED] Lights)
  • Adjust Cab Headlights (Non-Light Emitting Diode [LED] Lights)
  • Replace Cab Headlights (Light Emitting Diode [LED] Lights-If Equipped)
  • Adjust Cab Headlights (Light Emitting Diode [LED] Lights-If Equipped)
  • Replace Cab Headlights Halogen Light Bulb (High- and Low-Beam)
  • Adjust Cab Headlights Halogen Light Bulb (High- and Low-Beam)
  • Replace Cab Headlights (High- and Low-Beam - Light Emitting Diode [LED] Lights-If Equipped)
  • Adjust Cab Headlights (High- and Low-Beam - Light Emitting Diode [LED] Lights-If Equipped)
  • Replace Fascia or Side Finder Light Bulb (If Equipped)
  • Replace Lower Driving or Lower Work Light Bulb (If Equipped)
  • Adjust Lower Driving or Lower Work Lights (If Equipped)
  • Replace Beacon Light (Light Emitting Diode [LED] Lights)
  • Replace Worklights (If Equipped)
  • Replace Service Lights
  • Replace Tail, Stop or Turn Lights
  • Replace Cab Interior Light
  • Replace Map Light
  • Replace Toolbox Compartment Light
  • Replace Access Ladder Light
  • Replace License Plate Light
  • Rear Axle Toe-In
  • Brake System
  • Active Fill Control System (Option)
  • AutoTrac™ RowSense™ System (Option)
  • Additive Dosing System (Option)
  • Change Additive Dosing System Nozzle
  • Replace XStream KP™ Kernel Processor Air Filter Element (If Equipped)
  • Replace Fresh Air Filter
  • Replace Recirculation Air Filter
  • Check Refrigerant Level
  • Replace Blower Rear Wear Plates
  • Replace Blower Side Wear Plates
  • Replace Discharge Tower Wear Plates
  • Replace and Adjust Blower Paddles
  • Spout Service Opening and Wear Plates
  • Swap Discharge Spout Extensions (If Equipped)
  • Adjust Spout Motor Gear and Ring Gear
  • Jacking Points
  • Service Tires Safely
  • Care and Service of Tires
  • Wheel Bolts and Nuts
  • Mounting Tires
  • Changing Tires
  • Tire Sizes
  • Required Tire Load Indexes
  • Tire Pressures
  • Use Genuine John Deere Parts
  • Engine Storage Guidelines for Long Term Storage
  • Prepare Machine for Storage
  • Premium KP™ Kernel Processor End-of-Season Maintenance
  • XStream KP™ Kernel Processor End-of-Season Maintenance
  • Remove Machine from Storage
• Specifications
  • 9500 Forage Harvester
  • 9600 Forage Harvester
  • 9700 Forage Harvester
  • 9500-9700 Forage Harvesters
  • Dimensions
  • Type Plates
  • Identify Date Code
  • Forage Harvester (Machine Identification) Type Plate
  • Product Identification Number
  • Machine Component Serial Numbers
  • Metric Bolt and Screw Torque Values
  • Unified Inch Bolt and Screw Torque Values
  • UK Declaration of Conformity (United Kingdom Only)
  • UK Declaration of Conformity (United Kingdom Only)
  • UK Declaration of Conformity (United Kingdom Only)
  • EU Declaration of Conformity
  • EU Declaration of Conformity
  • EU Declaration of Conformity
  • Declaration of Conformity
  • Eurasian Economic Union
  • Eurasian Economic Union–EAC (English, Russian, and Kazakh)
  • Machine Design Life
  • Toxic or Hazardous Substances or Elements Disclosure-Image Processing Module (IPM)
  • Toxic or Hazardous Substances or Elements Disclosure-Motec Stereo Camera
  • John Deere Active Fill Control-Federal Communications Commission (FCC) Notifications to User
  • Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
  • Fluorinated Greenhouse Gas
  • Carbon Dioxide Emissions (CO₂)
• Index
• John Deere Service Keeps You on the Job
  • John Deere Parts
  • The Right Tools
  • Well-Trained Technicians
  • Prompt Service