John Deere 655B, 755B crawler loader operator's manual (OMT153081)
Format: PDF
Pages: 248
File size: 2.78 MB
Language: English
Models: 655B, 755B Crawler loaders
Table of Contents for JD-OMT153081-EN manual
- Contents
- Safety
- RECOGNIZE SAFETY INFORMATION
- UNDERSTAND SIGNAL WORDS
- FOLLOW SAFETY INSTRUCTIONS
- ˛AVOID INJURY FROM ROLLOVER ACCIDENT-----------------------------------WEAR YOUR SEAT BEL-----------
- AVOID INJURY FROM BACKOVEACCIDENT---------------------------------BEFORE MOVING MACHINE, BE SURE ALP
- ˛AVOID INJURY FROM ROLLAWAY ACCIDENT-------------------------------TO PREVENT ROLLAWAY, ALWAYS MAKSU
- INSPECT MACHINE
- USE HANDHOLDS AND STEPS
- PREVENT MACHINE RUNAWAY
- USE SEAT BELT PROPERLY
- MAINTAIN SEAT BELT
- OPERATING ON SLOPES
- PARK MACHINE SAFELY
- KEEP RIDERS OFF MACHINE
- HANDLE FLUIDS SAFELY-AVOID FIRES
- PREPARE FOR EMERGENCIES
- HANDLE STARTING FLUID SAFELY
- CLEAN TRASH FROM MACHINE
- PROTECT AGAINST FLYING DEBRIS
- WEAR PROTECTIVE CLOTHING
- PROTECT AGAINST NOISE
- WARN OTHERS OF SERVICE WORK
- HANDLE CHEMICAL PRODUCTS SAFELY
- KEEP ROPS INSTALLED PROPERLY
- SUPPORT RAISED EQUIPMENT
- PRACTICE SAFE MAINTENANCE
- STAY CLEAR OF MOVING PARTS
- SUPPORT MACHINE PROPERLY
- DISPOSE OF WASTE PROPERLY
- AVOID HARMFUL ASBESTOS DUST
- REMOVE PAINT BEFORE WELDING OR HEATING
- AVOID HIGH-PRESSURE FLUIDS
- AVOID HEATING NEAR PRESSURIZED FLUID LINES
- PREVENT BATTERY EXPLOSIONS
- CLEAN THE MACHINE REGULARLY
- SERVICE COOLING SYSTEM SAFELY
- STORE ATTACHMENTS SAFELY
- TRAVEL SAFELY
- Safety Signs
- Operator's Station
- GAUGES, INDICATORS, AND SWITCHES
- VOLTMETER GAUGE
- ENGINE COOLANT TEMPERATURE GAUGE
- TRANSMISSION OIL TEMPERATURE GAUGE
- ENGINE OIL PRESSURE GAUGE
- TRANSMISSION OIL PRESSURE GAUGE
- CONTROL LEVERS-"U" PATTERN
- DISCONNECT SWITCH AND LEVER
- BOOM, BUCKET AND AUXILIARY LEVERS
- SEAT RELEASE LEVER
- PEDALS
- WORK LIGHTS-IF EQUIPPED
- AIR CONDITIONER
- CAB HEATER
- WINDSHIELD WIPERS AND WASHER
- DOME LIGHT
- CAB LIGHT
- OPERATOR'S MANUAL HOLDER
- ADJUSTING SEAT
- CHECK SEAT BELT
- Break-In
- OBSERVE ENGINE OPERATION CLOSELY
- AFTER THE FIRST 10 HOURS
- BETWEEN THE FIRST 50 TO 100 HOURS
- Pre-Start Inspection
- INSPECT MACHINE DAILY BEFORE STARTING
- Operating the Engine
- CHECK INSTRUMENTS BEFORE STARTING
- STARTING THE ENGINE
- USING STARTING FLUID-IF EQUIPPED (COLD WEATHER STARTING AID)
- USING COOLANT HEATER-IF EQUIPPED
- USING BOOSTER BATTERIES-24 VOLT SYSTEM
- ENGINE DISCONNECT CLUTCH LEVER-IF EQUIPPED
- TRANSMISSION AUTOMATIC CONTROL VALVE SHUT-OFF
- CHECK INSTRUMENTS AFTER STARTING
- WARM UP ENGINE
- ENGINE COLD WEATHER WARM-UP
- STOPPING THE ENGINE
- ADJUSTING ENGINE FOR HIGH ELEVATION
- Driving the Machine
- DRIVING THE MACHINE
- OPERATING NEUTRAL LOCK LEVER
- OPERATING BRAKE AND PARK BRAKE LOCK PEDAL
- DRIVING THE MACHINE
- TRAVEL SPEEDS
- STEERING THE MACHINE
- STOPPING THE MACHINE
- EMERGENCY STOPPING
- PARKING THE MACHINE
- LOCK ALL COMPARTMENTS
- Operating the Machine
- OPERATING THE BOOM/BUCKET CONTROL LEVER
- OPERATING AUXILIARY CONTROL LEVER-IF EQUIPPED
- OPERATING SELECTOR VALVE ROD-IF EQUIPPED
- OPERATING IN MUD OR WATER-EARLIER MACHINES
- CHECK AND ADJUST RETURN-TO-DIG SWITCH
- OPERATING TIPS
- OPERATING AND MAINTENANCE UNDERCARRIAGE TIPS
- LOADING BUCKET USING BOOM RAISE
- LOADING BUCKET USING BUCKET ROLLBACK
- LOADING BUCKET FROM A BANK
- EXCAVATING WITH A CRAWLER LOADER
- DRAWBAR PIN
- Transporting
- LOADING MACHINE ON A TRAILER
- TOWING
- SHIPPING SPECIFICATIONS
- Fuels and Lubricants
- FUEL SPECIFICATIONS
- STORING FUEL
- FUEL TANK
- LOW SULFUR DIESEL FUEL CONDITIONER
- DO NOT USE GALVANIZED CONTAINERS
- ENGINE OIL
- HYDRAULIC OIL
- SPLITTER GEARBOX OIL
- TRANSMISSION OIL
- INNER AND OUTER FINAL DRIVES OIL
- TRACK ROLLERS, FRONT IDLER, CARRIER ROLLER AND TRACK FRAME PIVOT
- GREASE
- LUBRICANT STORAGE
- ALTERNATIVE AND SYNTHETIC LUBRICANTS
- MIXING OF LUBRICANTS
- Periodic Maintenance
- SERVICE YOUR MACHINE AT SPECIFIED INTERVALS
- CHECK THE HOUR METER REGULARLY
- USE CORRECT FUELS AND LUBRICANTS
- INSTALL LIFT ARM LOCKING PIN
- PREPARE MACHINE FOR MAINTENANCE
- MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
- OILSCAN® AND COOLSCAN™
- MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
- MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
- Maintenance¯As Required
- CHECK AIR RESTRICTION INDICATOR
- DRAIN FUEL TANK SUMP
- CHECK AND ADJUST ALTERNATOR BELT TENSION
- CHECK AND ADJUST FAN BELT TENSION
- CHECK AND ADJUST COMPRESSOR BELT TENSION-IF EQUIPPED
- CHECK TRACK SAG
- ADJUST TRACK SAG
- ADJUST TRACK SAG-CONTINUED
- Maintenance¯Every 10 Hours or Daily
- CHECK ENGINE OIL LEVEL
- CHECK COOLANT LEVEL
- CHECK TRANSMISSION OIL LEVEL (RIGHT RESERVOIR)
- CHECK HYDRAULIC OIL LEVEL-LEFT RESERVOIR
- GREASE BUCKET LINKAGE
- Maintenance¯Every 50 Hours
- CHECK SPLITTER GEARBOX OIL LEVEL
- Maintenance¯Every 100 Hours
- GREASE LOADER PIVOT POINTS
- GREASE TRACK ADJUST CYLINDER-LATER MACHINES
- Maintenance¯Every 200 Hours
- CHANGE ENGINE OIL AND FILTER ELEMENTS
- CHECK INNER AND OUTER FINAL DRIVE OIL LEVEL
- Maintenance¯Every 500 Hours
- GREASE TRANSMISSION DRIVESHAFT UNIVERSAL JOINTS (SERIAL NO. -76118)
- CHANGE FUEL FILTER
- CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
- ADD COOLANT CONDITIONER TO COOLANT
- CHECK AIR INTAKE HOSE
- Maintenance¯Every 1000 Hours
- CHANGE SPLITTER GEARBOX OIL
- CHANGE INNER AND OUTER FINAL DRIVE OIL
- MEASURE AND ADJUST ENGINE VALVE CLEARANCES/VALVE LASH
- CLEAN ENGINE CRANKCASE VENT TUBE
- Maintenance¯Every 3000 Hours
- CHANGE HYDRAULIC OIL AND FILTER ELEMENT-LEFT RESERVOIR
- CHANGE TRANSMISSION OIL AND FILTER ELEMENT-RIGHT RESERVOIR
- Maintenance
- SERVICING THE COOLING SYSTEM
- CHECKING COOLANT HOSES
- DRAINING THE COOLING SYSTEM
- ENGINE COOLANT
- FILLING THE COOLING SYSTEM
- TEST THE COOLANT FREEZE-PROTECTION LEVEL
- DO NOT CHANGE INJECTION PUMP
- DO NOT SERVICE INJECTION NOZZLES
- REMOVING DB4 FUEL INJECTION PUMP ENGINE-IF EQUIPPED
- INSTALLING DB4 FUEL INJECTION PUMP
- FUEL MAINTENANCE
- CHECKING FUEL FILLER SCREEN
- REPLACING FUSES
- DRAINING FUEL FILTER SEDIMENT
- CLEANING FUEL TANK OUTLET SCREEN
- REMOVING AIR FILTER ELEMENTS
- CLEAN DUSTY PRIMARY ELEMENT
- CLEAN OILY OR SOOTY PRIMARY ELEMENT
- INSPECT ELEMENT
- INSTALLING AIR FILTER ELEMENTS
- SERVICE BATTERIES CAREFULLY
- CHECKING ELECTROLYTE SPECIFIC GRAVITY
- USING BATTERY CHARGER
- REPLACING BATTERIES
- REMOVING BATTERIES
- PRECAUTIONS FOR ALTERNATOR AND REGULATOR
- REPLACING FUSES
- CIRCUIT BREAKERS
- REMOVE AND INSTALL HALOGEN BULB
- ADDING 12 VOLT ACCESSORIES
- CHECKING NEUTRAL START SYSTEM
- CHANGE REVERSE WARNING ALARM VOLUME
- TRACK SAG GENERAL INFORMATION
- CHECKING FRONT IDLER, TRACK ROLLERS AND CARRIER ROLLER FOR OIL LEAKAGE
- CHECKING FRONT IDLER OIL LEVEL
- CHECKING TRACK ROLLER OIL LEVEL
- CHECKING CARRIER ROLLER OIL LEVEL
- CHECKING FRONT IDLER HORIZONTAL MOVEMENT
- CHECKING FRONT IDLER VERTICAL MOVEMENT
- CHECKING ENGINE DISCONNECT-IF EQUIPPED, CLUTCH LINKAGE AND THROW-OUT BEARING
- ADJUSTING FNR CONTROL LEVER
- ADJUSTING ENGINE SPEED CONTROL LEVER
- CLEANING CAB AIR FILTER
- CHECKING FIRE EXTINGUISHER-IF EQUIPPED
- DO NOT SERVICE CONTROL VALVES, CYLINDERS, PUMPS OR MOTORS
- CHANGING SEAT LOCATION
- CHECKING WINDSHIELD REGULARLY-IF EQUIPPED
- WELDING ON MACHINE
- HARDWARE TORQUE SPECIFICATIONS
- KEEP ROPS INSTALLED PROPERLY
- CHECK TRACK SHOE BOLT TORQUE-EXCEPT SPLIT MASTER LINK
- CHECK SPLIT MASTER LINK TRACK SHOE BOLT TORQUE
- METRIC BOLT AND CAP SCREW TORQUE VALUES
- ADDITIONAL METRIC CAP SCREW TORQUE VALUES
- SERVICE RECOMMENDATIONS FOR METRIC SERIES FOUR BOLT FLANGE FITTING
- UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
- CHECK OIL LINES AND FITTINGS
- SERVICE RECOMMENDATIONS FOR 37° FLARE AND 30° CONE SEAT CONNECTORS
- SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
- SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
- SERVICE RECOMMENDATIONS FOR INCH SERIES FOUR BOLT FLANGE FITTINGS
- Operational Checkout
- OPERATIONAL CHECKOUT
- Troubleshooting
- ENGINE
- ELECTRICAL SYSTEM
- HYDRAULIC SYSTEM
- HYDROSTATIC TRANSMISSION
- DISCONNECT CLUTCH
- BRAKE SYSTEM
- AIR CONDITIONING
- Storage
- PREPARE MACHINE FOR STORAGE
- MONTHLY STORAGE PROCEDURE
- Crime Prevention Tips
- HELP PREVENT CRIME
- RECORD IDENTIFICATION NUMBERS
- KEEP PROOF OF OWNERSHIP
- PARK INDOORS OUT OF SIGHT
- WHEN PARKING OUTDOORS
- REDUCE VANDALISM
- REPORT THEFTS IMMEDIATELY
- Specifications
- 655B CRAWLER LOADER
- 655B GENERAL SPECIFICATIONS
- 655B LOADER OPERATING INFORMATION
- 755B CRAWLER LOADER
- 755B GENERAL SPECIFICATIONS
- 755B LOADER OPERATING INFORMATION
- 755B LOADER OPERATING INFORMATION
- 655B AND 755B DRAIN AND REFILL CAPACITIES
- Machine Numbers
- RECORD PRODUCT IDENTIFICATION NUMBER (PIN)
- RECORD ENGINE SERIAL NUMBER
- Checklists
- MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
- MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
- John Deere Service Literature Available
- PARTS CATALOG
- OPERATOR'S MANUAL
- TECHNICAL AND SERVICE MANUALS
- FUNDAMENTALS OF SERVICE MANUALS
- JOHN DEERE IS AT YOUR SERVICE WHEN YOU NEED IT
- Index
- A
- B
- C
- D
- E
- F
- G
- H
- I
- J
- K
- L
- M
- N
- O
- P
- R
- S
- T
- U
- V
- W
- PAGE NUMBERS
- SECTION 05
- SECTION 06
- SECTION 10
- SECTION 15
- SECTION 20
- SECTION 25
- SECTION 30
- SECTION 35
- SECTION 40
- SECTION 45
- SECTION 50
- SECTION 55
- SECTION 60
- SECTION 65
- SECTION 70
- SECTION 75
- SECTION 80
- SECTION 85
- SECTION 86
- SECTION 90
- SECTION 95
- SECTION 100
- SECTION 105
- SECTION 110
- SECTION 115
- SECTION 120
- SECTION CLIS
- SECTION SLIT
- SECTION IBC
The Importance of Operator’s Manual
An Operator’s Manual is an essential instructional document designed to provide detailed guidance for anyone responsible for the daily operation and care of your machine. This manual serves as the primary resource for understanding the specific capabilities, controls, and technical requirements of your equipment.
The manual begins with a comprehensive overview of the, including vital safety warnings and precautions to ensure the protection of both the operator and the machinery. It provides clear, step-by-step instructions for the initial setup, routine operation, and ongoing maintenance. To ensure clarity, the guide features detailed diagrams and high-quality illustrations that simplify complex components and mechanical workflows.
Beyond basic usage, this PDF Operator’s Manual includes expert troubleshooting tips. By providing solutions for common operational issues, the manual helps users minimize downtime, prevent costly repairs, and maximize the lifespan of their equipment. Choosing a digital PDF format ensures you have instant access to this critical information whenever and wherever it’s needed.