John Deere 1023E, 1025R, and 1026R tractor pdf technical manual - John Deere manuals - JD-TM149119
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John Deere 1023E, 1025R, and 1026R tractor pdf technical manual

JD-TM149119
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Pages: 1264

File size: 25.45 MB

Language: English

Models: 1023E, 1025R, and 1026R Compact Utility Tractors (S.N. HJ100001— )

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Document type
Technical manual
Language
English
Machinery type
tractor

Deere & Company, better known under the John Deere brand, is an American engineering company headquartered in Moline, Illinois, engaged in the production of agricultural, construction and forestry machinery, engines and transmissions.

Agricultural machinery: tractors, grain harvesters, cotton harvesters, balers, planters, forage harvesters and sprayers.

Construction machinery: Excavators, Loaders, Graders, Backhoe Loaders, Bulldozers.

Logging equipment: The company produces a whole line of forestry equipment.

Other products and services: In addition to heavy equipment, Deere & Company also manufactures consumer and commercial equipment, including lawn mowers, snow blowers, snowmobiles, and all-terrain vehicles. The company is also a supplier of diesel engines and power units (axles, transmissions, etc.) used in heavy machinery.

All this equipment needs timely and proper maintenance. Our manuals will be useful for the use, maintenance and repair of John Deere equipment.

Today, John Deere is known for its award-winning innovations, but have you ever really thought about how we got here? The most critical moments in John Deere history date back to 1837 when the man himself, John Deere, was a blacksmith in Grand Detour, IL who wanted to make farmers’ jobs a bit easier.

Fast forward over 180 years, and this company is still manufacturing equipment with the same purpose in mind – helping customers be as productive as possible. While Deere is widely known for its various tractor models, these machines were not being produced until 1918 – this is when the company purchased the Waterloo Engine Gas Company.

In addition to producing various types of equipment throughout the years, this company has also seen various leaders, logos, and factories over time. It is these individual moving parts that have made John Deere history so fascinating to reflect on. With an ongoing commitment to innovation, agriculture, and people, Deere has had no shortage of amazing breakthroughs that have established where it is today and where it will be in the future.

Let’s take a closer look at these moments in John Deere history.

Who Invented John Deere?

John Deere the company would not have been possible without the determination of John Deere the man. From the time he created the first steel plow in 1837, Deere was committed to helping farmers handle their daily tasks with ease. As demand for these plows rose, Deere moved the business from Grand Detour to Moline, IL in 1848 due to the power and transportation benefits this new location offered. Just two years later, around 1600 plows had been produced and John Deere began to expand its range of equipment, including the first ride-on plow, the Hawkeye Riding Cultivator, which relied on horses. This implement was first introduced at the Iowa State Fair in 1863.

As we look back on moments like these in John Deere history, it is critical to understand those who were at the forefront of this success.

Charles Deere (1886 – 1907)

The second son of John Deere, Charles Deere, took over leadership in 1886 before his father’s passing that same year. During his time as head of the company, Deere used his experience as a top salesman to establish John Deere’s first branch house in Kansas City. These branch houses “provided valuable information from the field that influenced new product development”. By the time of his death in 1907, Charles Deere played a central role in John Deere history by helping the company become one of the top implement makers in the country.

William Butterworth (1907 – 1936)

Just 15 years after joining Deere & Company as an assistant buyer, William Butterworth, son-in-law of Charles Deere, became president of John Deere in 1907. Under his leadership, 11 factories and 25 sales organizations were consolidated into one entity – this led to the development of the modern Deere & Company. The overall product line continued to expand during his time as head of the company; this includes entry into the combine harvester market in 1912 and the tractor business in 1918 through the purchase of the Waterloo Engine Gas Company. Once retiring in 1928, Butterworth became the company’s first chairman of the board and was elected to the US Chamber of Commerce before his death in 1936.

Charles Deere Wiman (1928 – 1955)

As the great-grandson of John Deere, Charles Deere Wiman started at the company as a line employee and eventually advanced to become president in 1928 with the retirement of his uncle, William Butterworth. Despite hardships resulting from the Great Depression, Wiman worked hard to ensure John Deere would continue its success. This led to the introduction of the famous Model “A” tractor in 1934, which was followed closely by the Model “B” the following year. Without this sense of dedication to the company, this important piece of John Deere history would cease to exist.

William Hewitt (1955-1982)

Just two years after joining Deere & Company as a territory manager in California, William Hewitt was named director in 1950 and became president after Charles Deere Wiman, Hewitt’s father-in-law, passed in 1955. From this point forward, the company began to establish itself as a multinational company, purchasing a share of a tractor company in Mannheim, Germany and acquiring land in Monterrey, Mexico in 1956. As John Deere expanded its global reach, the company also welcomed new four- and six-cylinder tractors under Hewitt’s leadership. These models – called the “New Generation of Power” – were officially introduced in 1960.

Robert Hanson (1982-1990)

Despite not being related to the man himself, Robert Hanson was still able to leave his mark within John Deere history. Hanson was named the president of Deere & Company in 1978 before being elected chairman and CEO following William Hewitt’s retirement in 1982. In the midst of difficult recessions in the 1980s, Hanson helped the company not only stay afloat but also exceed sales expectations. This positive trend continued and saw John Deere enter the health care market in 1985 with the formation of John Deere Health Care, Inc.

Hans Becherer (1990 – 2000)

Once elected as chairman of Deere & Company in 1990 upon Robert Hanson’s retirement, Hans Becherer stressed values that have played key roles in John Deere history since the creation of the first steel plow. A dedication to constant innovation and global growth enabled immense changes, such as the formation of a separate operating division for Deere’s lawn-and-grounds-care equipment operations. During Becherer’s tenure, the company continued to lead when it came to new ag technology and precision farming. Additionally, Deere & Company entered a long-term relationship with the PGA and opened the John Deere Pavilion in 1997 under his leadership.

Robert W. Lane (2000 – 2009)

Having managed a range of operations within the Worldwide Construction EquipmentDivision, Robert W. Lane had an understanding of what it would take to help Deere & Company attain maximum global growth. By establishing the SVA (Shareholder Value Added) model, the company was able to achieve world-class status in asset efficiency and ROI. This included modernizing traditional factories around the world and ensuring dealer organizations were upgraded in order to better meet customer demands. Upon his retirement as Chairman of Deere & Company’s Board of Directors in 2009, Lane was succeeded by Deere’s current Chairman and CEO, Samuel R. Allen.

Where is the John Deere Factory Located?

As customer demands evolve, John Deere factory locations across the world are designed to keep up. There are over 100 factories in more than 30 countries today.

As John Deere factory workers today help produce equipment for agriculture, lawn care, construction, outdoor recreation, and forestry, we should look back at those moments that helped this company stand the test of time.

  • 1848: The company moved from its birthplace in Grand Detour, IL to Moline, IL due to the latter’s water, power, and transportation advantages.
  • 1887: The Deere & Mansur Company, formed by Charles Deere and Alvah Mansur, a business partner of the Deere family, is a top manufacturer of planters. Due to the success of this division, Deere & Mansur moved from a small two-story building in Moline to a larger location once production became more significant.
  • 1913: Under the leadership of William Butterworth, the company enters the harvesting business with a new factory, a critical moment in John Deere history. John Deere Harvester Works, which still produces S-Series combines and a variety of front-end equipment, would continue on to become one of the top John Deere factory locations for over a century.
  • 1918: John Deere history is made when it enters the tractor business through the purchase of the Waterloo Gas Engine Company. This quickly proves to be a success, with Deere producing and selling 5,634 tractors in the first year.
  • 1947: The John Deere Dubuque Works factory opened its doors and begins to produce a large percentage of the company’s construction and forestry equipment.
  • 1948: In 1941, during WWII, the US government constructs the Des Moines Ordnance Plant in order to produce ammunition. Once the war concluded, John Deere purchased an industrial area of the plant which later turned into the Des Moines Works factory.

When did John Deere change their logo?

When it comes to understanding John Deere history, it is important to understand how branding within this company has changed to reflect changes across the business as a whole. Let’s explore these changes and take a deeper dive into the evolution of the John Deere logo.

  • 1864: Once receiving its first patent, John Deere establishes itself as a force to be reckoned with in the world of manufacturing.
  • 1876: As the company started to produce more equipment, they required a trademarkto defend against copying and deception. This John Deere logo was just the beginning of many designs to come as the company grew larger and entered new industries.
  • 1912: Deere starts to produce planters, buggies, wagons, grain drills, and hay and harvesting equipment. The statement “The Trade Mark of Quality Made Famous by Good Implements” makes its first appearance on the new logo, which includes more detail than the original.
  • 1936: In an effort to standardize processes while manufacturing equipment, this new logo removed some of the details from the previous logo – this made stenciling onto products easier.
  • 1937: As Deere’s sales continue to increase, a new, simpler logo is introduced. This could be due to the fact that the trademark was being used in more places or that it was the company’s 100th anniversary that year.
  • 1950: This logo set the stage for future logos in regards to the text, the slogan, the deer itself, and the removal of “Moline, IL” due to the company expanding its reach throughout the years.
  • 1956: As Deere broke out into other industries, such as construction, the slogan “Quality Farm Equipment”, which was established in 1950, was dropped. “John Deere” was also placed under the leaping Deere for the first time.
  • 1968: This new contemporary John Deee logo was designed for better reproduction and readability as the company continued to grow across all divisions.
  • 2000: The creation of this current logo saw the addition of color and a change in the way the Deere is leaping – it is now leaping forwards instead of landing.

What all does John Deere make?

At the end of the day, key moments in John Deere history heavily revolve around the equipment. Since creating the first steel plow in 1837, the company has continuously produced machines that are changing the game. Here are some key points in time that stand out.

  • 1912: Deere & Company introduces planters, buggies, wagons, grain drills, and hay and harvesting equipment to its product lineup.
  • 1918: In the midst of building a tractor that could be sold for under $700, John Deere purchases the Waterloo Gasoline Engine Company. This was known as the John Deere Waterloo Boy N.
  • 1927: The company introduces its first combine.
  • 1934: John Deere’s first row crop tractor, the Model A, is introduced and followed one year later by the Model B.
  • 1947: The Model M tractor is manufactured at John Deere Dubuque Works and eventually evolves into a bulldozer. This transformation kickstarts the company’s entry into the construction and forestry businesses.
  • 1950: The No. 8 Cotton Picker is the first two-row self-propelled machine on the market.
  • 1957: Haying becomes a one-man operation for the first time when the 14T baler is introduced. This piece of equipment produces twine-tied bales, improving overall productivity and ease of use.
  • 1963: John Deere’s Consumer Equipment division enters the market with lawn and garden tractors in addition to attachments.
  • 1992: John Deere & Company introduces its first Gator, the Gator TH. Despite originally being produced for light tasks, such as landscaping, this original Gator helped pave the way for those XUVs we enjoy today.
  • 1994: The 8000 Series tractor makes its debut and establishes new standards in control, visibility, maneuverability, and power.
  • 1996: John Deere makes history when it introduces the 7760 Cotton Picker, the first of its kind to build round cotton modules on the go.

Over the past century, John Deere has continued to evolve and find success along the way. Through different forms of leadership, logo designs, factory locations, and equipment production, this company has been able to stand out and prove itself time and time again. By looking back at John Deere history, we can prepare ourselves for all that it has to hold in the future.

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1023E, 1025R and 1026R Compact Utility Tractor

  • Contents
    • Safety
      • Work In Ventilated Area
      • Recognize Safety Information
      • Avoid Backover Accidents
      • Prevent Machine Runaway
      • Avoid Contact with Agricultural Chemicals
      • Clean Vehicle of Hazardous Pesticides
      • Use a Safety Chain
      • Work in Clean Area
      • Decommissioning - Proper Recycling and Disposal of Fluids and Components
      • Avoid Harmful Asbestos Dust
      • Avoid Hot Exhaust
      • Clean Exhaust Filter Safely
      • Handle Fuel Safely-Avoid Fires
      • Prepare for Emergencies
      • Handle Fluids Safely-Avoid Fires
      • Avoid High-Pressure Fluids
      • Install All Guards
      • Use Proper Lifting Equipment
      • Illuminate Work Area Safely
      • Live With Safety
      • Service Machines Safely
      • Support Machine Properly
      • Remove Paint Before Welding or Heating
      • Park Machine Safely
      • Stay Clear of Rotating Drivelines
      • Follow Safety Instructions
      • Use Proper Tools
      • Service Tires Safely
      • Keep ROPS Installed Properly
      • Construct Dealer-Made Tools Safely
      • Practice Safe Maintenance
      • Understand Signal Words
      • Replace Safety Signs
      • Avoid Heating Near Pressurized Fluid Lines
      • Wear Protective Clothing
      • Service Accumulator Systems Safely
      • Handling Batteries Safely
      • Handle Agricultural Chemicals Safely
      • Service Cooling System Safely
      • Use Steps and Handholds Correctly
      • Transport Tractor Safely
    • General References
      • Deliver Safely
      • Information Available in Sections, Groups and Subgroups
      • Glossary of Terms
      • Trademarks
    • Technical Specific References
      • Unified Inch Bolt and Screw Torque Values
      • Metric Bolt and Screw Torque Values
      • Metric Cap Screw Torque Values-Grade 7
      • Gasket Sealant Application
      • Service Recommendations for O-Ring Boss Fittings
      • Service Recommendations for Flat Face O-Ring Seal Fittings
    • Fuel and Lubricants
      • Diesel Fuel
      • Handling and Storing Diesel Fuel
      • Engine Oil
      • Alternative and Synthetic Lubricants
      • Lubricant Storage
      • Mixing of Lubricants
      • Grease
      • Transmission and Hydraulic Oil
      • Diesel Engine Coolant
    • Serial Number Locations
      • Serial Numbers
      • Machine Product Identification Number
      • Engine Serial Number
      • Transmission Serial Number
      • CAB Serial Number
    • Engine
      • Engine Removal and Installation
      • Valve Cover Removal and Installation
      • Rocker Arm and Push Rod Removal and Installation
      • Rocker Arm and Push Rod Disassemble and Assemble
      • Cylinder Head Removal and Installation
      • Cylinder Head Disassemble and Assemble
      • Cylinder Head Reconditioning
      • Crankshaft Rear Oil Seal Removal and Installation
      • Crankshaft Rear Oil Seal Case Removal and Installation-3TNV76 and 3TNV80
      • Replace Crankshaft Front Oil Seal Removal and Installation
      • Timing Gear Cover Removal and Installation
      • Idler Gear Removal and Installation
      • Camshaft Followers Removal and Installation
      • Camshaft Removal and Installation
      • Camshaft, Gear, Bushing, and Bore Inspection
      • Oil Pan and Strainer Removal and Installation-3TNM74
      • Oil Pan and Strainer Removal and Installation-3TNV76 and 3TNV80
      • Connecting Rod Side Play Check
      • Crankshaft End Play Check
      • Connecting Rod Bearing Clearance Check
      • Crankshaft Main Bearing Clearance Check
      • Piston and Connecting Rod Removal
      • Piston and Connecting Rod Installation
      • Piston and Connecting Rod Disassemble
      • Piston and Connecting Rod Assemble
      • Cylinder Bore Inspection
      • Cylinder Bore Deglazing
      • Cylinder Boring
      • Crankshaft and Main Bearings Removal
      • Crankshaft and Main Bearings Installation-3TNM74
      • Crankshaft and Main Bearings Installation-3TNV76 and 3TNV80
      • Flywheel Removal and Installation
      • Engine Back Plate Removal and Installation
      • Inspect Oil Pump-3TNM74
      • Oil Pump Inspection-3TNV76 and 3TNV80
    • Cooling System
      • Fan and Alternator Belt Removal and Installation
      • Radiator Removal and Installation
      • Water Pump Removal and Installation
      • Thermostat Removal and Installation
      • Coolant Temperature Sensor Removal and Installation
      • Install Block Heater-3TNM74
      • Block Heater Installation-3TNV76 and 3TNV80
    • Fuel
      • Throttle Cable Removal and Installation
      • Fuel Transfer Pump Removal and Installation
      • Fuel Injection Nozzle Removal and Installation
      • Fuel Injection Nozzle Clean and Inspect
      • Remove Fuel Injection Pump-3TNM74
      • Fuel Injection Pump Removal-3TNV76 and 3TNV80
      • Install Fuel Injection Pump-3TNM74
      • Fuel Injection Pump Installation-3TNV76 and 3TNV80
      • Fuel Shutoff Solenoid Removal and Installation
      • Fuel Filter Assembly Removal and Installation
      • Fuel Filter and Water Separator Disassemble and Assemble
      • Fuel Tank Removal and Installation
    • Air Intake
      • Air Cleaner Assembly Removal and Installation
      • Intake Manifold
    • Exhaust
      • Remove and Install Muffler
      • Exhaust Manifold
    • Electrical Connector Repair
      • Electrical Connector Repair (see CTM)
    • Battery, Starter, and Alternator
      • Prevent Battery Explosions
      • Remove and Install Starting Motor-3TNM74
      • Starting Motor Removal and Installation-3TNV76 and 3TNV80
      • Starting Motor Disassembly and Assembly
      • Starting Motor Inspection/Test
      • Alternator Removal and Installation
    • Electrical System Components
      • Instrument Control Cluster (ICC) Removal and Installation
    • Power Train
      • Transmission Removal and Installation
      • Hydrostatic Drive Removal and Installation
      • Hydrostatic Drive Disassemble
      • Hydrostatic Drive Assemble
      • Range Transmission Removal and Installation
      • Hydrostatic Pedals and Linkage Removal and Installation
      • Hydrostatic Pedals Linkage Adjustment
    • MFWD
      • MFWD Axle Removal and Installation
      • MFWD Axle Disassemble
      • MFWD Axle Assemble
      • MFWD Spindle Shaft Disassemble
      • MFWD Spindle Shaft Assemble
      • MFWD Differential Disassemble
      • MFWD Differential Assemble
      • MFWD Drive Shaft Removal
      • MFWD Drive Shaft Installation
    • Differential
      • Rear Axle Removal and Installation
      • Rear Differential Removal and Installation
      • Rear Differential Disassemble
      • Cone Point and Backlash Setting
      • Rear Differential Assemble
    • PTO
      • PTO Valve Removal
      • PTO Valve Installation
      • PTO Clutch Removal
      • PTO Clutch Disassemble
      • PTO Clutch Assemble
      • PTO Clutch Installation
      • Rear PTO Driveshaft and Gears Removal
      • Rear PTO Driveshaft and Gears Installation
      • Mid PTO Driveshaft and Gears Removal
      • Mid PTO Driveshaft and Gears Installation
    • Steering
      • Steering Wheel Removal and Installation
      • Steering Cylinder Removal and Installation
      • Tilt Steering Column Removal and Installation
      • Tilt Steering Column Disassemble
      • Tilt Steering Column Assemble
      • Steering Control Unit (SCU) Removal
      • Steering Control Unit (SCU) Installation
      • Tie Rod Removal and Installation
    • Brake
      • Brake Assembly Removal
      • Brake Assembly Installation
      • Brake Pedal Linkage Removal and Installation
      • Brake Pedal Linkage Adjustment
    • Hydraulic Pump and Filter
      • Hydraulic Pump Removal and Installation
      • Hydraulic Pump Disassemble
      • Hydraulic Pump Assemble
      • Oil Cooler Removal and Installation
    • Rockshaft
      • Rockshaft Housing Removal
      • Rockshaft Housing Installation
      • Rockshaft Disassemble
      • Rockshaft Assemble
      • 1023E Remove Rockshaft Control Valve
      • 1023E Install Rockshaft Control Valve
      • 1025R and 1026R Remove Rockshaft Control Valve
      • 1025R and 1026R Install Rockshaft Control Valve
      • Rockshaft Lift Arm Removal and Installation
    • Range Control and Three Point Hitch
      • Range Control Lever Removal and Installation
    • Selective Control Valve
      • Mid Selective Control Valve (SCV) Removal and Installation
      • Mid Selective Control Valve (SCV) Disassemble and Assemble
      • Third Selective Control Valve (SCV) Removal and Installation
      •  Third Function Valve Removal and Installation
    • Hydraulic Lines
      • Main Hydraulic Lines Removal and Installation
      • Steering Lines Removal and Installation
      • Mid SCV Hydraulic Lines Removal and Installation
      • Power Beyond Hydraulic Lines Removal and Installation
      • Third SCV Hydraulic Lines Removal and Installation
      • Rear Coupler Kit Lines Removal and Installation
      • Independent Lift Kit Lines Removal and Installation
      • Independent Lift Kit and Power Beyond Lines Removal and Installation
      • Independent Lift Kit and Third SCV Lines Removal and Installation
      • Third Function Hydraulic Lines Removal and Installation
      • Third Function and Power Beyond Hydraulic Lines Removal and Installation
      • Third Function and Hydraulic Lift Kit Hydraulic Lines Removal and Installation
      • Third Function and Third SCV Hydraulic Lines Removal and Installation
      • Hydraulic Lit Kit Hydraulic Lines Removal and Installation
    • Hood and Side Panels
      • Hood Removal and Installation
      • Hood Strut Removal and Installation
      • Grille Removal and Installation
    • Fenders
      • Right Rear Fender Removal and Installation
      • Left Rear Fender Removal and Installation
    • Wheels
      • Wheel Removal and Installation
    • Mid-Mount Lift
      • Mid Mount Mower Draft Arm Removal
      • Mid Mount Mower Draft Arm Installation
      • Mid Mount Rockshaft and Lift Arm Removal
      • Mid Mount Rockshaft and Lift Arm Installation
      • Mid Mount Lift Actuator, Mechanical Installation
      • Mid Mount Lift Actuator, Hydraulic Installation
      • Mid Mount Mower Lift Hydraulic Hose and Cylinder Removal
      • Mid Mount Mower Lift Hydraulic Cylinder and Hose Installation
      • Mid Mount Lift - Mechanical Lift Adjust
    • Seat and Support
      • Seat Removal and Installation (DOM)
      • Seat Removal and Installation (EEC)
      • Seat Base Removal and Installation (DOM)
      • Seat Base Removal and Installation (EEC)
      • Center Closeout Panel Removal and Installation
      • Seat Closeout Removal and Installation
    • Control Console
      • Control Panel Removal
      • Control Panel Installation
      • Right Control Console Removal and Installation
    • Roll-Gard
      • ROPS Removal
      • ROPS Installation
    • Cab Components
      • Cab Roof Removal and Installation
      • Cab Removal and Installation
      • Cab Door Removal and Installation
    • Open Operator Station Components
      • Foot Deck Removal and Installation
    • Heating System
      • Heater Assembly Removal and Installation
    • General References
      • Diagnostic Display Messages - Summary of References
      • Diagnostic Display Messages Overview
    • Diagnostic Display Messages
      • Instrument Cluster Control (ICC) Display Messages
      • Troubleshooting Unresolved Problems
    • General References
      • Observable Symptoms and System Diagnostics - Summary of References
    • Engine System Diagnostics
      • Engine Problem
      • Engine Diagnosis
    • Fuel, Air Intake, Exhaust, and Cooling System Diagnostics
      • Fuel and Air System Problem
      • Fuel and Air System Diagnosis
    • Electrical System Diagnostics
      • Starting System Diagnosis
      • Charging System Diagnosis
    • Drive Systems and Transmission System Diagnostics
      • Diagnose MFWD System
      • Before You Start
      • Diagnose Differential Lock System
      • Diagnose Rear PTO System
      • MFWD System Diagnosis
      • Power Train System Diagnosis
      • Differential Lock System Diagnosis
      • Rear PTO System Diagnosis
    • Steering and Brakes System Diagnostics
      • Before You Start
      • Diagnose Steering System
      • Rear Brake System Diagnosis
      • Steering System Diagnosis
    • Hydraulic System Diagnostics
      • Diagnose Hydraulic System
      • Diagnose SCV / Hitch System
      • Hydraulic System Diagnosis
      • SCV / Hitch System Diagnosis
    • General References
      • Engine Operation, Test, and Adjustments - Summary of References
      • Engine Information
      • Install Test Equipment 20-1
      • Install Test Equipment 20-2
    • Calibrations, Preliminary Checks and Operational Checks
      • Preliminary Checks
      • Operational Checks
      • Engine-Preliminary Checks
      • Engine-Operational Checks
    • Theory of Operation
      • Lubrication System Theory of Operation
    • Component and Connector Information
      • 3TNM74 Engine Component Location
      • 3TNV76 and 3TNV80 Engine Component Location
    • Tests and Adjustments
      • Reference
      • Reference
      • Reference
      • Valve Clearance Adjustment
      • Camshaft End Play Check
      • Timing Gear Backlash Check
      • Cylinder Compression Test
      • Cylinder Leakage Test
      • Engine Oil Pressure Test
      • Fan and Alternator Belt Adjustment
    • General References
      • Fuel , Air Intake, Exhaust, and Cooling Operation, Test, and Adjustments - Summary of References
      • Install Test Equipment 30-1
      • Install Test Equipment 30-2
      • Install Test Equipment 30-3
      • Install Test Equipment 30-4
    • Calibrations, Preliminary Checks and Operational Checks
      • Procedure
      • Procedure
      • Procedure
      • Air Intake Operational Checks
      • Cooling Operational Checks
      • Fuel Operational Checks
    • Theory of Operation
      • Air Intake and Exhaust System Theory of Operation
      • Fuel System Theory of Operation
      • Cooling System Theory of Operation
    • Component and Connector Information
      • Air Cleaner and Intake Component Location
      • Fuel System Component Location
    • Tests and Adjustments
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Reference
      • Check Air Intake and Exhaust System
      • Throttle Cable Adjustment
      • Fuel System Leakage Test
      • Bleed Fuel System
      • Fuel Pump Supply Pressure Test
      • Fuel Pump Supply Flow Test
      • Fuel Injection Nozzle Test
      • Injection Pump Timing (EPA Engines)
      • Check Injection Pump Static Timing
      • Adjust Fuel Injection Timing
      • Air Filter Restriction Indicator Test
      • Cooling System Pressure Test
      • Radiator Cap Pressure Test
      • Thermostat Opening Test
    • General References
      • Test Procedure
      • Electrical General and Theory of Operation - Summary of References
      • How to Use Electrical Information
      • Using a Digital Multimeter
      • Using a Test Light
      • Seven-Step Electrical Procedure
      • Electrical Schematic Symbols
      • Reading Wiring Schematics and Diagrams
      • Troubleshooting Circuit Malfunctions
      • Understanding Electrical vs. Electronic Circuits
      • Wiring Diagram and Schematic Information
      • Visually Inspect Electrical System
      • Circuit Malfunctions
      • Circuit Types
      • Electrical Designators
      • Electrical Procedure
      • Relay Circuit Types
      • Troubleshooting Unresolved Electrical/Electronic Problems
    • Starting and Charging
      • Power Circuit Theory of Operation
      • Charging Circuit Theory of Operation
      • Cranking and Starting Circuit Theory of Operation
    • Lighting-Without License Light
      • Lighting Circuit Theory of Operation-Without License Light
    • Lighting-With License Light
      • Lighting Circuit Theory of Operation-With License Light
    • Brake Light
      • Brake Light Theory of Operation
    • Instrument Cluster Control (ICC)
      • Instrument Cluster Control (ICC) Theory of Operation
      • Reverse Implement Operation (RIO) Theory of Operation
    • General References
      • Electrical Schematics - Summary of References
      • How to Use Electrical Schematics Information
      • Wiring Diagram Information
      • Electrical Component Identification Table
    • Starting and Charging (SE1)
      • Starting and Charging (SE1)
    • Lighting-Without License Light (SE2A)
      • Lighting-Without License Light Schematic (SE2A)
    • Lighting-With License Light (SE2B)
      • Lighting-With License Light Schematic (SE2B)
    • Brake Switch, Horn, And Rear Trailer Connector (SE2C)
      • Brake Switch, Horn, And Rear Trailer Connector (SE2C)
    • Instrument Cluster Control (ICC) (SE3)
      • Instrument Cluster Control (ICC) Schematic (SE3)
    • Kits (SE4)
      • Kits (SE4)
    • Mauser Cab (SE5)
      • Mauser Cab (SE5A) (DOM)
      • Mauser Cab (SE5B) (EEC)
    • General References
      • Electrical Components and Connectors - Summary of References
      • How to Use Electrical Component and Connector Information
      • How to Use Wire Harness Information
    • Starting and Charging (SE1)
      • G01 Battery
      • G02 Alternator
      • M01 Starter Motor
      • M02 Fuel Pump Motor
      • R01 Glow Plug
      • R02 Glow Plug
      • R03 Glow Plug
      • S01 Key Switch
      • X04 Power Port
      • Y09 Fuel Shutoff Solenoid
    • Lighting-Without License Light (SE2A)
      • E01 Left Front Headlight
      • E02 Right Front Headlight
      • E03 Left Rear Lights
      • E04 Right Rear Lights
      • E05 Left Work Light
      • E06 Right Work Light
      • E20 Left Fender Work Light
      • E21 Right Fender Work Light
      • S02 Light Control Module
    • Lighting-With License Light (SE2B)
      • E01 Left Front Headlight-EEC
      • E02 Right Front Headlight-EEC
      • E03 Left Rear Lights-EEC
      • E04 Right Rear Lights-EEC
      • E05 Left Work Light-EEC
      • E06 Right Work Light-EEC
      • E15 License Light-EEC
      • E20 Left Fender Work Light-EEC
      • E21 Right Fender Work Light-EEC
      • S02 Light Control Module-EEC
      • S12 Light Switch-EEC
      • S22 Hazard Switch-EEC
    • Brake Switch, Cab Relay, Horn, And Rear Trailer Connector (SE2C)
      • H02 Horn
      • S15 Horn Switch
      • S41 Brake Switch
      • X25 Rear Trailer Connector
    • Instrument Cluster Control (ICC) (SE3)
      • B02 Engine Coolant Temperature Sensor
      • B04 Engine Oil Pressure Switch
      • H01 Warning Alarm-EEC
      • ICC
      • ICC-J1 Connector
      • ICC-J2 Connector
      • ICC-J3 Connector
      • S03 PTO Switch
      • S11T Turn Signal Switch
      • S38 Seat Switch
      • S39 Air Ride Seat Switch
      • S42 Park Brake Switch
      • S61 Neutral Switch
      • S62 Reverse Sensing Switch
      • S66 Front Hitch Detection Sensor
      • S67 Mid/Both/Rear PTO Select Switch
      • Y01 PTO Solenoid
    • Kits (SE4)
      • F17 3rd EH SCV Switch Fuse (5A)
      • F18 3rd EH SCV Relay Fuse (5A)
      • S69 Hydraulic Mower Lift Switch
      • S70 EH SCV Third Function Switch
      • Y16 EH SCV Third Function Extend Solenoid
      • Y17 EH SCV Third Function Retract Solenoid
      • Y18 Mower Lift Solenoid
    • Fuses and Relays
      • Load Center (LCS)-DOM
      • Load Center (LCS)-EEC
      • Load Center (LCS)-X26 EH Third SCV Interconnect
    • Ground Points
      • Battery Negative Ground
      • Fuel Gage Ground
      • Fuel Tank Ground
      • W01 Chassis Ground
      • W03 Fuel Gauge and Fuel Tank Cable Ground
      • X100-M CAB Ground Bus
    • Interconnects
      • X20 Cab Interconnect
      • X22 Mower Lift Interconnect 1
      • X23 Mower Lift Interconnect 2
      • X26 Third EH SCV Interconnect
      • X66 Front Hitch Detection Sensor Interconnect
      • X150 Left-Hand Fender Harness Interconnect
      • X151 Right-Hand Fender Harness Interconnect
      • X152 Rear Trailer Connector Harness Interconnect
      • XR01 Glow Plugs Interconnect
    • Electrical Harness
      • W050 Positive Battery Cable
      • W051 Negative Battery Cable
      • W055 Fuel Gauge and Fuel Tank Ground Cable
      • W150 Left-Hand Fender Harness
      • W151 Right-Hand Fender Harness
      • W300 Chassis Harness (DOM)
      • W301 Chassis Harness (EEC)
      • W302 Electro-Hydraulic Third SCV
      • W303 Independent Lift Harness Overview
      • W70-M Beacon Light Harness
      • W71-M Heater Module Harness
      • W72-M Washer Pump Harness
      • W73-M Speaker Harness
      • W74-M Radio Harness
      • W75-M License Plate Light Harness (DOM)
      • W76-M RH Light Harness (DOM)
      • W77-M LH Light Harness (DOM)
      • W78-M Brake Marker Light Harness (DOM)
      • W79-M Rear Wiper Harness (DOM)
      • W80-M RH Front Work Light Harness (DOM)
      • W81-M RH Front Work Light Harness (EEC)
      • W82-M CAB Supply Jumper Harness (-GH010000) (DOM)
      • W83-M LH Front Work Light Harness
      • W84 RH Front Light Harness (EEC)
      • W85 RH Rear Light Harness (EEC)
      • W86 LH Front Light Harness (EEC)
      • W87 LH Rear Light Harness (EEC)
      • W88 Interior Light Harness (EEC)
      • W89 Rear Work Light Harness (EEC)
      • W90-M License Plate Light Harness (EEC)
      • W91 Rear Trailer Connector Harness
    • General References
      • Electrical Tests and Adjustments - Summary of References
      • How to Use Electrical Tests and Adjustments Information
    • Tests and Adjustments
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Test Procedure
      • Connector Circuit Test
      • Diode Circuit Test
      • Fuse Circuit Test
      • Light Circuit Test
      • Miscellaneous Component Circuit Test
      • Motor Circuit Test
      • Pump Circuit Test
      • Relay Circuit Test
      • Resistor Circuit Test
      • Sensor Circuit Test
      • Solenoid Circuit Test
      • Switch Circuit Test
      • Alternator Circuit Test
      • Battery Inspection Test
      • Open Circuit Load Test
      • ICC-Instrument Cluster Control Unit Test
    • General References
      • Drive Systems and Transmission Operation, Test, and Adjustments Summary of References
      • Install Test Equipment 50-1
      • Install Test Equipment 50-2
      • Install Test Equipment 50-3
    • Calibrations, Preliminary Checks and Operational Checks
      • Preliminary Checks
      • Operational Checks
      • Preliminary Checks
      • Operational Checks
      • Preliminary Checks
      • Operational Checks
      • Transmission-Preliminary Checks
      • Transmission-Operational Checks
      • PTO - Preliminary Checks
      • PTO - Operational Checks
      • Differential and MFWD - Preliminary Checks
      • Differential and MFWD - Operational Checks
    • Theory of Operation
      • Gear Train Theory of Operation
      • Range Gear Theory of Operation
      • MFWD Theory of Operation
      • PTO Theory of Operation
    • Schematics
      • Hydrostatic Transmission Functional Schematic
    • Component and Connector Information
      • Drive Systems and Transmission Component and Connector Overview
      • G301 Hydrostatic Transmission
      • F401 Hydrostatic Filter
      • V301 Hydrostatic Charge Pressure Relief Valve
      • V302 Hydrostatic System Relief Valve (Forward)
      • P301 Hydrostatic System Hydraulic Pump
      • M301 Hydrostatic System Hydraulic Motor
      • G701 MFWD
      • G601 PTO Assembly
      • G602 PTO Clutch Assembly
      • V601 Rear and Mid PTO Lube Relief Valve
      • Final Drive Assembly
      • Front Axle Input Gear and Differential
      • Front Axle Case and Tie Rod
      • Front Axle Final Drive Gears
    • Tests and Adjustments
      • Reference
      • Reference
      • Test Procedure
      • Charge Pump Pressure Test
      • PTO Valve Pressure Test
      • MFWD Driveline Test
      • Adjust Neutral Creep
      • Adjust Differential Lock
    • General References
      • Steering and Brakes Operation, Test, and Adjustments Summary of References
      • Install Test Equipment 60-1
      • Install Test Equipment 60-2
    • Calibrations, Preliminary Checks and Operational Checks-Steering
      • Reference
      • Reference
      • Steering - Preliminary Check
      • Steering - Operational Check
    • Calibrations, Preliminary Checks and Operational Checks-Brakes
      • Reference
      • Reference
      • Brakes - Preliminary Check
      • Brakes - Operational Check
    • Theory of Operation-Steering
      • Steering - Gerotor Theory of Operation
      • Steering - Steering Pump Theory of Operation
      • Steering - Valve Theory of Operation
      • Steering - Cylinder Theory of Operation
    • Theory of Operation-Brakes
      • Brakes System Operation
    • Schematics-Steering
      • Steering System Functional Schematic
    • Component and Connector Information-Steering
      • Steering System Overview
      • G101 Steering Valve
      • V101 Steering Relief Valve
      • P101 Steering Gerotor
      • V102 Steering Spool Valve
      • C101 Steering Cylinder
    • Component and Connector Information-Brakes
      • Brake System Overview
    • Tests and Adjustments-Steering
      • Reference
      • Reference
      • Reference
      • Steering Pressure Check
      • Steering Pump Flow Test
      • Steering System Test
      • Check Toe-in
    • Tests and Adjustments-Brakes
      • Adjust Brakes
      • Adjust Park Brake Engagement (DOM)
      • Adjust Park Brake Engagement (EEC)
    • General References
      • Hydraulics - Summary of References
      • Install Test Equipment 70-1
      • Install Test Equipment 70-2
    • Calibrations, Preliminary Checks and Operational Checks
      • Reference
      • Reference
      • Hydraulics - Preliminary Check
      • Hydraulics - Operational Check
    • Theory of Operation
      • Hydraulic System Operation
      • Rockshaft Valve Operation
      • Rate of Drop/Stop Valve Operation
      • Mid Selective Control Valve (SCV) Operation
      • Rear Selective Control Valve (SCV) Operation
      • Third Function (SCV) Operation
      • Power Beyond Operation
    • Schematics
      • Hydraulic Functional Schematic
    • Component and Connector Information
      • Hydraulic System Overview
      • Rockshaft Assembly
      • G401 Rockshaft Control Manifold
      • G402 Rockshaft
      • G501 Manual Mid SCV Valve
      • G503 Power Beyond Assembly
      • G504 Rear Selective Control Valve (SCV)
      • G505 Independent Lift Valve
      • G506 Third Electro-Hydraulic Selective Control Valve (SCV)
      • G601 PTO Valve Assembly
      • P001 Hydraulic Pump
      • V401 Rockshaft Control Valve
    • Tests and Adjustments
      • Reference
      • Reference
      • Reference
      • Heating Hydraulic Oil
      • Hydraulic Pump Flow Test
      • System Pressure Relief Valve Test and Adjustment
      • SCV Leakage Test
      • Rockshaft Lift Cycle Test
      • Rate of Drop/Stop Valve Adjustment
      • Rockshaft Leakage Test
      • Rockshaft Position Feedback Linkage Adjustment
      • Adjust Rockshaft Feedback Friction Washers
    • General References
      • Cab/Open Operators Station Operation, Test, and Adjustments Summary of References
    • Theory of Operation
      • Operator Station - Mechanical Seat Operation (EEC)
      • Operator Station - Mechanical Seat Operation (DOM)
    • Schematics
      • Operator Station - Schematics
    • Component and Connector Information
      • Operator Station - Component and Connector Information
    • General References
      • Special Tools - Summary of References
    • Dealer Fabricated and Service Tools
      • DFRW26
      • DFLV104-PTO Clutch Spring Compression Tool
    • General Information
    • Engine Repair
    • Fuel, Air Intake, and Exhaust Repair
    • Electrical Repair
    • Drive Systems and Transmission Repair
    • Steering and Brake Repair
    • Hydraulics Repair
    • Miscellaneous Repair
    • Cab/Open Operator's Station Repair
    • Diagnostic Trouble Codes
    • Observable Symptoms and System Diagnostics
    • Engine Operation, Test, and Adjustments
    • Fuel , Air Intake, Exhaust, and Cooling Operation, Test, and Adjustments
    • Electrical General and Theory of Operation
    • Electrical Schematics
    • Electrical Components and Connectors
    • Electrical Tests and Adjustments
    • Drive Systems and Transmission Operation, Test, and Adjustments
    • Steering and Brakes Operation, Test, and Adjustments
    • Hydraulics Operation, Test, and Adjustments
    • Cab/Open Operators Station Operation, Test, and Adjustments
    • Service Tools

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