John Deere 5720, 5820 forage harvester technical manual (TM1244)
Format: PDF
Pages: 1774
File size: 38.23 MB
Language: English
Models: 5720, 5820
Table of Contents for TM1244 manual
- 5720 and 5820 Self-Propelled Forage Harvesters
- CONTENTS
- 10-GENERAL
- 00-Specifications, Torques and Special Tools
- 05-Predelivery, Delivery and After-Sale Service
- 10-Tune-Up
- 15-Lubrication
- 20-Diagnosing and Testing Procedures
- 25-Engine Removal
- 20-ENGINE REPAIR (6466A)
- 00-Specifications and Special Tools
- 05-Cylinder Head, Valves and Camshaft
- 10-Cylinder Block, Liner, Pistons and Rods
- 15-Crankshaft, Main Bearings and Flywheel
- 20-Lubrication
- 25-Cooling System
- 25-ENGINE REPAIR (6619A)
- 00-Specifications and Special Tools
- 05-Cylinder Head, Valves and Camshaft
- 10-Cylinder Block, Liners, Pistons and Rods
- 15-Crankshaft, Main Bearings and Flywheel
- 20-Lubrication System
- 25-Cooling System
- 30-FUEL AND AIR REPAIR
- 00-Specifications and Special Tools
- 05-Air Intake System
- 10-Diesel Fuel System
- 40-ELECTRICAL REPAIR
- 00-Specifications, Torques and Special Tools
- 05-Charging System ( -594000)
- 10-Charging System (594001- )
- 15-John Deere Starter
- 20-Delco-Remy Starting Motor
- 25-Lights, Instruments and Accessory Repair
- 50-POWER TRAIN
- 00-Specifications, Torques and Special Tools
- 05-Hydraulic Oil Lines and Hoses
- 10-Hydrostatic Drive
- 15-Transmission
- 20-Differential
- 25-Final Drive
- 30-Power Rear Wheel Drive 5720 ( -604141), 5820 ( -594000)
- 34-Cam Lobe Motor 5720 (604142- ), 5820 (594001- )
- 35-Cam Lobe Motor Repair
- 40-Power Rear Wheel Control Valve
- 60-STEERING AND BRAKES
- 00-Specifications, Torques and Special Tools
- 05-Shaft Seal
- 10-Steering Hand Pump
- 15-Steering Control Valve
- 20-Steering Cylinder
- 25-Steering System
- 30-Brakes
- 35-Master Cylinder
- 40-Slave Cylinder
- 70-HYDRAULIC REPAIR
- 00-Specifications, Torques and Special Tools
- 05-Hydraulic Outlet
- 10-Reservoir
- 15-Main Hydraulic Pump ( -680000)
- 20-Main Hydraulic Pump (680001- )
- 25-Gear Case Cooler Pump
- 30-Main System Control Valve
- 31-Relief Valves
- 35-Height Control Valve
- 40-Lift Cylinder
- 45-Belt Tightener Cylinder
- 50-Knife Sharpener Motor
- 55-Spout Control Motor
- 60-Electro-Hydraulic Modules
- 65-Rotary Screen Motor (594001- )
- 80-MACHINE FUNCTIONS
- 00-Specifications, Torques and Special Tools
- 05-Diagnosing Malfunctions
- 10-Feed Rolls
- 15-Stationary Knife and Adjuster
- 20-Feed Roll Arm
- 25-Knife Bracket
- 30-Cutterhead
- 35-Knife Sharpener
- 40-Feed Roll Gear Case
- 45-Augers
- 50-Fan and Spout
- 55-Clutch
- 60-Main Gear Case
- 90-OPERATOR'S STATION REPAIR
- 00-Specifications, Torques and Special Tools
- 05-Pressurizer System
- 10-Air Conditioning System
- 15-Cab Removal
- 20-Heating System
- 25-Lights, Instruments and Accessories
- 30-Personal Posture Seat
- 35-Miscellaneous Components
- 100-HARVESTING UNITS
- 00-Specifications, Torques, and Special Tools
- 05-(2134 mm) 7-Ft Hay Pickup
- 10-Row Crop Units
- 15-Corn Head
- 20-Mower Bar Unit
- 25-Kernel Processor
- 220-ENGINE OPERATION AND TESTS (6466A)
- 00-Specifications and Special Tools
- 05-System Operation
- 10-System Tests and Diagnosis
- 225-ENGINE OPERATION AND TESTS (6619A)
- 00-Specifications and Special Tools
- 05-System Operation
- 10-System Tests and Diagnosis
- 230-FUEL/AIR OPERATION AND TESTS
- 00-Specifications and Special Tools
- 05-Air Intake System
- 10-Diesel Fuel System
- 240-ELECTRICAL OPERATION AND TESTS
- 00-Specifications and Special Tools
- 05-General Information and Diagrams
- Charging Circuit Diagnosis ( -594000)
- 15-Charging Circuit Diagnosis (594001- )
- 20-Test John Deere Starter
- 25-Test Delco-Remy Starter
- 30-Test Metal Detector ( -650000)
- 35-IRON-GARD Metal Detector
- 40-Test Electric Clutch
- 250-POWER TRAIN OPERATION AND TESTS
- 00-Specifications, Torques and Special Tools
- 05-Diagnosing Power Train Malfunctions
- 10-Power Train Operation and Tests
- 15-Power Rear Wheel Drive Operation and Tests 5720 ( -604141), 5820 ( -594000)
- 20-Power Rear Wheel Drive 5720 (604142- ), 5820 (549001- )
- 260-STEERING/BRAKES OPERATION
- 05-Steering
- 10-Brakes
- 270-HYDRAULIC TESTING
- 00-Specifications, Torques and Special Tools
- 05-General Information
- 10-Diagnosing Malfunctions
- 15-Test Hydraulic System
- 20-Rotary Air Screen
- 290-OPERATOR STATION OPERATION AND TESTS
- 00-Specifications, Torques and Special Tools
- 05-Pressurizer System
- 10-Air Conditioning System Operation
- 15-Air Conditioning System Tests and Diagnosis
- 20-Heating System Operation and Tests
- 25-Lights, Instruments and Accessories
A Technical Manual is the definitive reference guide for understanding, maintaining, and repairing complex machinery. It goes beyond simple instructions by providing the theory of operation for every major system, including electrical, hydraulic, and mechanical components.
Key features of this technical documentation:
-
System Logic: In-depth explanations of how each system functions under various load conditions.
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Testing & Adjustments: Procedures to verify that the equipment is operating within factory engineering specifications.
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Detailed Schematics: Comprehensive diagrams for tracing circuits and fluid flows with high precision.
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Component Data: Critical measurements and tolerances required for professional-grade maintenance.
This Technical Manual is an indispensable tool for anyone who needs a deep understanding of their equipment’s design and requires authoritative data for advanced troubleshooting and performance optimization.