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John Deere 5085E, 5095E, 5100E tractor repair technical manual (TM128319)

Name: John Deere 5085E, 5095E, 5100E tractor repair technical manual (TM128319)
Brand: John Deere
SKU: TM128319
Price: 45.9 USD
Availability: InStock

Reference TM128319

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Format: PDF

Pages: 614

File size: 32.55 MB

Language: English

Models: 5085E, 5095E, 5100E

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Table of Contents for TM128319 manual

Contents
- General Information
  - Safety
    - Prevent Battery Explosions
    - Prevent Acid Burns
    - Service and Operate Chemical Sprayers Safely
    - Handle Agricultural Chemicals Safely
    - Protect Against High Pressure Spray
    - Work In Ventilated Area
    - Recognize Safety Information
    - Avoid Backover Accidents
    - Prevent Machine Runaway
    - Avoid Contact with Agricultural Chemicals
    - Clean Vehicle of Hazardous Pesticides
    - Use a Safety Chain
    - Work in Clean Area
    - Dispose of Waste Properly
    - Avoid Harmful Asbestos Dust
    - Avoid Hot Exhaust
    - Clean Exhaust Filter Safely
    - Handle Fuel Safely-Avoid Fires
    - Prepare for Emergencies
    - Handle Fluids Safely-Avoid Fires
    - Avoid High-Pressure Fluids
    - Install All Guards
    - Use Proper Lifting Equipment
    - Illuminate Work Area Safely
    - Live With Safety
    - Service Machines Safely
    - Support Machine Properly
    - Remove Paint Before Welding or Heating
    - Park Machine Safely
    - Stay Clear of Rotating Drivelines
    - Follow Safety Instructions
    - Use Proper Tools
    - Service Tires Safely
    - Keep ROPS Installed Properly
    - Construct Dealer-Made Tools Safely
    - Practice Safe Maintenance
    - Understand Signal Words
    - Replace Safety Signs
    - Avoid Heating Near Pressurized Fluid Lines
    - Wear Protective Clothing
    - Handling Batteries Safely
    - Handle Agricultural Chemicals Safely
    - Service Cooling System Safely
    - Use Steps and Handholds Correctly
    - Transport Tractor Safely
    - Servicing Electronic Control Units
    - Welding Near Electronic Control Units
    - Keep Electronic Control Unit Connectors Clean
  - General Specifications
    - Features and Accessories
    - Machine General Specifications
    - Drain and Refill Capacities
    - Service Recommendations for O-Ring Boss Fittings
    - Service Recommendations For Flat Face O-Ring Seal Fittings
    - Metric Bolt and Screw Torque Values
    - Unified Inch Bolt and Screw Torque Values
    - Glossary of Terms
  - Fuel and Lubricants
    - Diesel Fuel
    - Handling and Storing Diesel Fuel
    - Lubricity of Diesel Fuel
    - Testing Diesel Fuel
    - BioDiesel Fuel
    - Do Not Use Galvanized Containers
    - Fill Fuel Tank
    - Diesel Engine Break-In Oil - Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
    - Diesel Engine Oil - Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
    - Oil Filters
    - Diesel Engine Coolant (engine with wet sleeve cylinder liners)
    - Operating in Warm Temperature Climates
    - Testing Diesel Engine Coolant
    - Transmission and Hydraulic Oil
    - Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
    - Use Correct Transmission/Hydraulic Filter Element
    - MFWD Axle Housing and Wheel Hub Oil
    - Grease
    - Mixing of Lubricants
    - Alternative and Synthetic Lubricants
    - Lubricant Storage
  - Serial Number Locations
    - Serial Numbers
    - Product Identification Number
    - Engine Serial Number
    - Alternator Identification Number Location
    - Power Steering Valve Serial Number Location
    - Starter Serial Number Location
    - Transmission Serial Number
    - Mechanical Front Wheel Drive (MFWD) Serial Number Location
    - Air Conditioner Compressor Serial Number Location
    - Cab Serial Number
- Engine
  - Engine
    - Service Equipment and Tools
    - Specifications
    - Other Material
    - John Deere Engine Repair-Use Component Technical Manual
    - Remove Engine
    - Install Engine
  - Cooling System
    - Engine Water Pump Repair-Use Component Technical Manual
    - Drain Coolant
    - Remove and Install Coolant Recovery Tank
    - Remove and Inspect Radiator
    - Install Radiator
    - Remove and Install Thermostat
    - Replace Belt Tensioner
    - Remove and Install Viscous Clutch
- Fuel, Air Intake and Exhaust Systems
  - Fuel System
    - Specifications
    - Injection Pump, Nozzle and Governor Repair
    - Replace Fuel Level Sender-Cab
    - Remove, Inspect and Install Fuel Tank-Cab
    - Replace Fuel Level Sender-Open Operator Station
    - Remove, Inspect and Install Fuel Tank-Open Operator Station
    - Replace Fuel Filters
    - Remove and Install Fuel Primer Pump Assembly
    - Remove, Inspect and Install Fuel Cooler
    - Replace Fuel Strainer and In-Line Check Valve
    - Inspect and Replace Fuel System Lines-Cab
    - Inspect and Replace Fuel System Lines-Open Operator Station
  - Air Intake System
    - Specifications
    - Other Material
    - Turbocharger Repair
    - Remove, Inspect and Install Air Cleaner Elements-Axial Type
    - Remove and Install Air Cleaner-Axial Type
    - Remove Turbocharger
    - Install Turbocharger
    - Remove, Inspect and Install Charge Air Cooler (CAC)
  - Air Exhaust System
    - Specifications
    - Remove and Install Exhaust Pipe
    - Remove and Install Aftertreatment Device
- Electrical Repair
  - Battery, Starter and Alternator
    - Starter Repair-Use Component Technical Manual
    - Prevent Battery Explosions
    - Remove and Install Battery
    - Remove and Install Starter
    - Remove and Install Alternator
  - Electrical System Components
    - Other Material
    - Specifications
    - Remove and Install Electrical Shifter Pod
    - Replace Key Switch
    - Replace Light Switch
    - Replace Speakers
    - Replace Antenna
    - Replace Turn Signal Switch
    - Replace Instrument Cluster
    - Program Instrument Cluster
    - Replace Rear PTO Switch-Open Operator Station
    - Replace Rear PTO Switch-Cab
    - Replace Fuel Level Sender-Open Operator Station
    - Replace Fuel Level Sender-Cab
    - Replace Wiper Control Switch
    - Replace Wiper Motor
    - Replace Hand Throttle Position Sensor (OOS)
    - Replace Hand Throttle Position Sensor (Cab)
    - Replace Foot Throttle Position Sensor
    - Replace Park Switch
    - Replace Speed Lever Neutral Switch-PR Transmission with Creeper
    - Replace Creeper Lever Position Sensor
    - Replace Blower Control Switch
    - Replace A/C Deicing Switch
    - Replace A/C On/Off Switch
    - Replace HVAC Resistor
    - Replace A/C High/Low Pressure Switch
    - Replace Dome Light
    - Replace Left Door Switch
    - Replace Seat Switch-Open Operator Station
    - Replace Seat Switch-Cab
    - Replace Load Center-Open Operator Station
    - Replace Load Center-Cab
    - Replace Electrohydraulic Control Unit (EHC)-OOS
    - Replace Electrohydraulic Control Unit (EHC)-Cab
    - Replace Engine Control Unit (ECU)
    - Replace Start Relay
    - Replace Neutral Relay
    - Replace Top Shaft Speed Sensor
    - Replace Wheel Speed Sensor
    - Replace Enable Pressure Sensor
    - Replace Hydraulic Oil Temperature Sensor
    - Replace Clutch Pedal Position Sensor
    - Replace Clutch Disengage Switch
    - Replace Rear PTO Speed Sensor
    - Replace Forward Neutral Reverse (FNR) Switch
    - Replace Brake Pedal Switch
    - Replace High/Low Shifter Switch-PowrReverser Transmission
    - Replace Mid-Mount SCV 3rd Function Switch
    - Replace Multi-Function Control Lever Switch
    - Replace Mid-Mount SCV Solenoid-If Equipped
    - Replace Clutch Enable Solenoid
    - Replace Transmission Forward (Low) Solenoid Valve
    - Replace Transmission Forward (High) Solenoid Valve (with License and Clearance Lights)
    - Replace Transmission Reverse Solenoid Valve
    - Replace PTO Solenoid Valve
    - Replace EH MFWD Solenoid
    - Replace EH MFWD Switch
    - Replace MFWD (Mechanical) Lever Position Switch
    - Replace Seat Height Control Switch
    - Replace Headlight Bulb
    - Replace Warning Light Bulb-Cab
    - Replace Turn/Warning Light and/or Clearance Light Bulb-Cab
    - Replace Tail/Brake Light and/or Turn/Warning Light Bulb-Cab
    - Replace Tail Light and/or Warning Light Bulb-Open Operator Station
    - Replace Work Light Bulb-OOS
    - Replace Work Light Bulb-Cab
    - Replace Fender Light Bulb-OOS
    - Replace Loader Light Bulb-If Equipped
    - Replace Loader Light Bulb (with License and Clearance Lights)-If Equipped
    - Replace Dome Light Bulb-Cab
    - Replace Controls Illumination Light Bulb-Cab
    - Replace Rotary Beacon Light Bulb-If Equipped
  - Wiring Harnesses
    - Service Equipment and Tools
    - Essential Tools
    - Replace Connector Body-Blade Terminals
    - Replace WEATHER PACK™ Connector
    - Install WEATHER PACK™ Contact
    - Repair (Pull Type) METRI-PACK™ Connectors
    - Repair (Push Type) METRI-PACK™ Connectors
    - Exploded View-CINCH Flexbox Connectors
    - CINCH™ Flexbox Connectors
    - Repair DEUTSCH™ Connectors
    - Replace W005 Convenience Outlet Harness (Convenience Outlet with Square Terminals)
    - Replace W006 Convenience Outlet Harness (Convenience Outlet with Round Terminals)
    - Replace W007 Engine Power Cable
    - Replace W008 Positive Battery Cable
    - Replace W009 Negative Battery Cable
    - Replace W013 Front Windshield Wiper Harness
    - Replace W016 Auxiliary Power Strip
    - Replace W017 Roof License Plate Lighting Harness
    - Replace W022 Clutch Assembly Harness
    - Replace W100 Hood Harness
    - Replace W101 Left Loader Light Harness
    - Replace W102 Right Loader Light Harness
    - Replace W103 Loader Light Switch Harness
    - Replace W104 Right Beacon Light Harness
    - Replace W105 Left Beacon Light Harness
    - Replace W106 Left Rear Work Light Harness
    - Replace W107 Right Rear Work Light Harness
    - Replace W110 Brake Light Harness
    - Replace W111 Right Work Light Fender Extension Harness
    - Replace W112 Left Work Light Fender Extension Harness
    - Replace W118 Right-Hand Handrail Light Harness
    - Replace W119 Left-Hand Handrail Light Harness
    - Replace W120 Right Beacon Light Harness
    - Replace W121 Left Beacon Light Harness
    - Replace W307 Engine Harness
    - Replace W308 Chassis Harness (OOS, PR)
    - Replace W506 Cab Harness (PR)
    - Replace W507 Cab Power Harness
    - Replace W508 Cab Harness (PR, Secondary Brake)
    - Replace W575 Transmission Harness (PR)
    - Replace W576 Transmission Harness (PR, Secondary Brake)
    - Replace W701 Mid-Mount SCV Harness (Cab)
    - Replace W702 Mid-Mount SCV Harness (OOS)
    - Replace W703 Multi-Function Control Lever Harness (with Hi/Lo)
    - Replace W704 Multi-Function Control Lever Harness (without Hi/Lo)
    - Replace W705 Multi-Function Control Lever Switch Harness
    - Replace W706 Multi-Coupler Harness
    - Replace W904 Front Console Harness (PR)
    - Replace W905 Front Console Harness (PR, Secondary Brake)
    - Replace W923 Roof Harness (Cab)
    - Replace W924 Roof Harness (Cab, Secondary Brake)
    - Replace W931 Air Seat Harness
    - Replace Exhaust Filter Harness
    - Replace Injector Harness
- Power Train Repair
  - Clutch Housing
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - John Deere Transmission Repair-Use Component Technical Manual
    - Separate Engine from Clutch Housing
    - Install Engine to Clutch Housing
    - Clutch Housing Repair
    - Inspect and Repair Clutch Pedal and Linkage-(PowrReverser™ Transmissions)
  - Clutch Assembly
    - Specifications
    - John Deere PR Clutch Repair-Use Component Technical Manual
    - Remove and Install Clutch Assembly
    - PowrReverser™ Clutch Assembly Repair
  - PowrReverser™ Transmission
    - John Deere PowrReverser™ Transmission Repair-Use Component Technical Manual
    - PowrReverser™ Transmission Repair
- Drive System
  - Differential
    - John Deere Transmission Repair-Use Component Technical Manual
    - Differential Repair
  - Final Drives
    - John Deere Transmission Repair-Use Component Technical Manual
    - Final Drives Repair
  - Rear PTO Drive Shaft
    - John Deere Transmission Repair-Use Component Technical Manual
    - Rear PTO Drive Shaft Repair
    - Inspect and Repair PTO Shift Lever and Linkage-Open Station
    - Inspect and Repair PTO Shift Lever and Linkage-Cab
  - Mechanical Front Wheel Drive
    - John Deere Transmission Repair-Use Component Technical Manual
    - Specifications
    - Other Material
    - Electrohydraulic Front Wheel Drive Repair
    - Mechanical Front Wheel Drive Repair
    - Remove, Inspect and Install MFWD Lever and Linkage
    - Remove, Inspect and Install MFWD Drive Shaft
    - Remove and Install MFWD Axle Housing Assembly
- Steering and Brake Repair
  - Steering Repair
    - Other Material
    - Specifications
    - Service Parts Kits
    - Remove and Install Tilt/Telescoping Steering Column
    - Remove and Install Steering Valve-Tilt/Telescoping Steering Column
    - Disassemble and Inspect Steering Valve
    - Assemble Steering Valve
    - Remove and Install Steering Cylinder-MFWD Axle
    - Disassemble, Inspect, and Assemble Steering Cylinder-MFWD Axle
    - Remove, Inspect, and Install Tie Rod Assembly-MFWD Axle
    - Inspect and Replace Steering Hydraulic Lines
  - Brake Repair
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Remove and Install Brake Valve and Pedals
    - Disassemble and Inspect Brake Pedals and Valve
    - Brake Valve Cross Section
    - Assemble Brake Valve
    - Remove and Inspect Brakes
    - Install Brakes
    - Inspect and Replace Brake Hydraulic Lines
    - Brake Pedal Adjustment
    - Secondary Brake Repair
    - Adjust Secondary Brake
    - Bleed Brakes
- Hydraulic Repair
  - Hydraulic Pump and Filter
    - Service Equipment and Tools
    - Specifications
    - Prime Hydraulic Pump
    - Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen
    - Remove and Install Hydraulic Pump
    - Remove Hydraulic Pump External Components
    - Disassemble and Inspect Hydraulic Pump
    - Assemble Hydraulic Pump
    - Install Hydraulic Pump External Components
    - Remove and Install Hydraulic Oil Filter/Manifold
  - Hydraulic Oil Cooler
    - Remove, Inspect, and Install Hydraulic Oil Cooler
  - Rockshaft
    - Other Material
    - Specifications
    - Service Parts Kits
    - Inspect and Repair Rockshaft Control Assembly
    - Inspect and Repair Control Lever-OOS
    - Inspect and Repair Control Lever and Cables-Mechanical Hitch (Cab)
    - Inspect and Repair Rockshaft Control Linkage
    - Remove and Install Rockshaft Control Valve
    - Replace Main Relief Valve
    - Replace Rockshaft Hitch Surge Relief Valve
    - Remove, Inspect, and Install Rate-of-Drop Valve
    - Remove and Install Rockshaft Case
    - Remove, Inspect, and Install Rockshaft Lift Arms
    - Remove, Inspect, and Install Rockshaft Piston and Cylinder
    - Inspect and Repair Draft Sensing Support Assembly
    - Rockshaft Lever Friction Adjustment
    - Draft Control and Position Control Cable Adjustment
  - Rear Selective Control Valve
    - Other Material
    - Specifications
    - Inspect and Repair SCV Levers and Linkage-Cab
    - Inspect and Repair SCV Levers and Linkage-OOS
    - Remove and Install Dual or Triple Selective Control Valve (SCV)
    - Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)
    - Triple Selective Control Valve (SCV) Cross-Sectional View
    - Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV)
    - Rear SCV Control Cable Adjustment
    - Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment
  - Mid-Mount Selective Control Valve
    - Other Material
    - Specifications
    - Inspect and Repair Joystick and Linkage
    - Inspect and Repair Multi-Function Control Lever and Linkage (with Secondary Brake)
    - Remove and Install Mid-Mount Selective Control Valve (SCV)
    - Remove and Install Mid-Mount Selective Control Valve (SCV) (with Secondary Brake)
    - Disassemble, Inspect, and Assemble Dual Mid-Mount Selective Control Valve (SCV)
    - Disassemble, Inspect, and Assemble Triple Mid-Mount Selective Control Valve (SCV)
    - Mid-Mount SCV Control Cable Adjustment
    - Mid-Mount SCV Multi-Function Control Cable Adjustment (with Secondary Brake)
  - Hydraulic Lines
    - Specifications
    - Inspect and Replace Hydraulic Lines
    - Inspect and Replace Implement Pump Hydraulic Lines
    - Inspect and Replace Steering Lines and Hoses
    - Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines
  - Hydraulic Trailer Brake Valve
    - Other Material
    - Specifications
    - Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve
    - Disassemble, Inspect and Assemble Hydraulic Trailer Brake (HTB) Valve
- Miscellaneous Repair
  - 3-Point Hitch
    - Specifications
    - Inspect and Repair Telescoping Draft Links
    - Inspect and Repair Standard Lift Link
    - Inspect and Repair Adjustable Lift Link
    - Inspect and Repair Center Link
    - Inspect and Repair Hammerstrap Drawbar
    - Remove and Install Standard Drawbar and Support
    - Remove and Install Weldment Drawbar Support
    - Remove and Install Trailer Hitch
    - Checking the Manually Operated Trailer Hitch for Wear
    - Checking the Drawbar for Wear
    - Proper Use of Drawbar
  - Fenders
    - Other Material
    - Specifications
    - Remove and Install Fenders-Cab
    - Remove and Install Fenders-Open Operator Station
  - Hood
    - Remove and Install Hood
- Operator Station Repair-Cab and Open Operator Station
  - Seat and Support
    - Remove and Install Seat and Support-Cab
    - Remove and Install Seat and Support-Open Operator Station
  - Roll-Gard
    - Specifications
    - Remove and Install Roll-Gard
  - Control Console and Panel
    - Specifications
    - Remove and Install Right-Side Control Console-Cab
    - Remove and Install Right-Side Control Console-Open Operator Station
    - Remove and Install Left-Side Control Console-Cab
    - Remove and Install Left-Side Control Console-Open Operator Station
    - Remove and Install Center Control Console
  - Cab Components
    - Essential Tools
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Remove, Inspect, and Install Cab Interior Recirculating Air Filters
    - Remove, Inspect, and Install Exterior Cab Intake Air Filter
    - Remove and Install Headliner
    - Remove and Install Instructional Seat
    - Remove and Install Left-Side Upholstery
    - Remove and Install Right-Side Upholstery
    - Remove and Install Windshield
    - Remove and Install Front Lower Windows
    - Remove and Install Rear Lower Window
    - Remove and Install Rear Upper Window
    - Remove and Install Side Windows
    - Remove and Install Cab Doors
    - Remove and Install Inner Roof for Air Conditioning Housing Repair
    - Remove Cab
    - Install Cab
    - Park Position Indicator Installation (If Equipped)
  - Air Conditioning System
    - Essential Tools
    - Service Equipment and Tools
    - Other Material
    - Specifications
    - Adjust A/C Deicing Switch
    - Recover/Recycle Air Conditioning Refrigerant
    - Replace Air Conditioning Receiver-Dryer
    - Remove, Inspect, and Install Air Conditioning Condenser
    - Remove, Inspect, and Install Air Conditioning Compressor
    - Test Volumetric Efficiency of Compressor
    - Test Compressor Shaft Seal Leakage
    - Disassemble and Assemble Compressor Clutch
    - Disassemble, Inspect, and Assemble Compressor
    - Check Compressor Clutch Hub Clearance
    - Inspect Compressor Manifold
    - Remove and Install HVAC Housing Cover
    - Remove Blower Motors
    - Remove Evaporator-Heater Core
    - Leak Test Evaporator/Heater Core
    - Install Evaporator-Heater Core
    - Service Expansion Valve
    - Expansion Valve Bench Test
    - Refrigerant Oil Information
    - Check Compressor Oil Charge
    - Determine Correct Refrigerant Oil Charge
    - Add Refrigerant Oil to System
    - System Information
    - Flush Air Conditioning System
    - Evacuate Air Conditioning System
    - Charge Air Conditioning System
  - Heating System
    - Adjust Heater Temperature Control Cable
    - Replace Heater Temperature Control Cable
    - Remove Heater Control Valve
    - Leak Test Heater Control Valve
    - Install Heater Control Valve
- Special Tools
  - Dealer Fabricated Tools
    - DFLV1A-Final Drive Turning Tool
    - DFRW20-Compressor Holding Fixture
    - DFT1162-Snap Ring Removal Tool
  - Service Tools
    - Essential and Recommended Tools
Page Number
- Section 10
  - Group 05
  - Group 10
  - Group 15
  - Group 20
- Section 20
  - Group 05
  - Group 10
- Section 30
  - Group 05
  - Group 15
  - Group 20
- Section 40
  - Group 05
  - Group 10
  - Group 15
- Section 50
  - Group 05
  - Group 11
  - Group 15
- Section 56
  - Group 05
  - Group 10
  - Group 15
  - Group 20
- Section 60
  - Group 05
  - Group 10
- Section 70
  - Group 05
  - Group 10
  - Group 15
  - Group 20
  - Group 25
  - Group 30
  - Group 35
- Section 80
  - Group 15
  - Group 20
  - Group 25
- Section 90
  - Group 05
  - Group 06
  - Group 10
  - Group 20
  - Group 30
  - Group 35
- Section 99
  - Group 05
  - Group 10

Language: English
Document type: Repair technical manual
Machinery type: tractor

Brand

JD-TM128319-preview.pdf - 901.5KB

A Repair Technical Manual is a comprehensive service guide used by professional mechanics and service centers. It provides detailed, step-by-step instructions for the removal, installation, and overhaul of major machine components. While other manuals focus on operation, this document is dedicated to hands-on mechanical repair.

Inside this repair manual, you will find:

Disassembly and Assembly: Precise sequences for taking apart and putting back together engines, transmissions, and axles.
Torque Specifications: Exact bolt tightening values to ensure structural integrity and prevent component failure.
Component Overhaul: Clear guidelines on how to rebuild worn-out parts to factory-new standards.
Clear Illustrations: High-quality diagrams and exploded views for visual guidance during complex tasks.

Having the official Repair Technical Manual allows you to perform major repairs in-house, ensuring the highest level of precision and significantly reducing labor costs at the dealership.

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