John Deere 6110-6410, 6110L-6510L and 6310S-6510S tractor repair technical manual (TM4574)

Table of Contents for TM4574 manual

• 6110-6410, and 6310S-6510S Tractors Repair
• FOREWORD
• Contents
• SAFETY
  • Contents
  • Safety Measures
  • RECOGNIZE SAFETY INFORMATION
  • PREVENT MACHINE RUNAWAY
  • HANDLE FLUIDS SAFELY-AVOID FIRES
  • PREVENT BATTERY EXPLOSIONS
  • PREPARE FOR EMERGENCIES
  • PREVENT ACID BURNS
  • AVOID HIGH-PRESSURE FLUIDS
  • SERVICE COOLING SYSTEM SAFELY
  • REMOVE PAINT BEFORE WELDING OR HEATING
  • AVOID HEATING NEAR PRESSURIZED FLUID LINES
  • WORK IN VENTILATED AREA
  • WEAR PROTECTIVE CLOTHING
  • PRACTICE SAFE MAINTENANCE
  • PARK MACHINE SAFELY
  • USE PROPER LIFTING EQUIPMENT
  • CONSTRUCT DEALER-MADE TOOLS SAFELY
  • SUPPORT MACHINE PROPERLY
  • WORK IN CLEAN AREA
  • ILLUMINATE WORK AREA SAFELY
  • SERVICE MACHINES SAFELY
  • USE PROPER TOOLS
  • SERVICE TIRES SAFELY
  • SERVICE FRONT-WHEEL DRIVE TRACTOR SAFELY
  • KEEP ROPS INSTALLED PROPERLY
  • REPLACE SAFETY SIGNS
  • DISPOSE OF WASTE PROPERLY
  • LIVE WITH SAFETY
• GENERAL INFORMATION
  • Contents
  • Specifications
  • DIESEL FUEL
  • HANDLING AND STORING DIESEL FUEL
  • DIESEL ENGINE BREAK-IN OIL
  • DIESEL ENGINE OIL
  • TRANSMISSION AND HYDRAULIC OIL
  • FRONT WHEEL DRIVE AXLE OIL
  • DIESEL ENGINE COOLANT
  • GREASE
  • OIL FILTERS
  • MIXING OF LUBRICANTS
  • ALTERNATIVE AND SYNTHETIC LUBRICANTS
  • LUBRICANT STORAGE
  • UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
  • METRIC BOLT AND CAP SCREW TORQUE VALUES
  • TORQUES FOR INCH FITTINGS USED IN THE HYDRAULIC SYSTEM
  • TORQUES FOR METRIC FITTINGS USED IN THE HYDRAULIC SYSTEM
  • INSTALLING OIL HOSES
  • SERIAL NUMBER PLATES
  • PRODUCT IDENTIFICATION NUMBER AND COMPONENT SERIAL NUMBERS
  • Tune-Up
  • SPECIFICATIONS
  • USING HIGH-PRESSURE WASHERS
  • PRELIMINARY ENGINE TEST
  • TRACTOR TUNE-UP
  • CHECKING THE FUEL FILTER
  • BLEEDING THE FUEL SYSTEM
  • NEUTRAL START CIRCUIT
  • BACK-UP ALARM CHECK
  • FINAL ENGINE CHECK
  • TRACTOR OPERATION CHECK
  • Predelivery Inspection
• ENGINE
  • Contents
  • Engine Removal and Installation
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • INSTALLING THE ENGINE
  • REPLACING THE ENGINE MOUNTINGS
  • REAR ENGINE MOUNTINGS
  • LAYOUT OF ENGINE MOUNTINGS
  • FRONT ENGINE MOUNTINGS
• FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
  • Contents
  • Speed Control Linkage
  • GENERAL INFORMATION
  • SPECIFICATIONS
  • ADJUST HAND THROTTLE LEVER AND ACCELERATOR PEDAL
  • ADJUSTING SPEED CONTROL LINKAGE
  • EXPLODED VIEW OF HAND THROTTLE LEVER
  • EXPLODED VIEW OF ACCELERATOR PEDAL
  • EXPLODED VIEW OF ACCELERATOR PEDAL (6210L TO 6510L TRACTORS)
  • ACCELERATOR PEDAL, WITH ELECTRONIC SPEED CONTROL ("CRUISE CONTROL")
  • ACCELERATOR PEDAL, WITH ELECTRONIC SPEED CONTROL ("CRUISE CONTROL"), CONTINUED
  • ADJUSTING THE BALL JOINTS*
  • INSTALLING THE BALL JOINT*
  • CHANGING THE POTENTIOMETER
  • Fuel System
  • GENERAL INFORMATION
  • SPECIAL TOOL (DEALER-MANUFACTURED)
  • REMOVING THE FUEL TANK
  • INSTALLING THE FUEL TANK
  • REPLACING THE FUEL GAUGE SENDING UNIT
  • CHANGING THE FUEL TRANSFER PUMP
  • CHANGING FUEL FILTER
  • BLEEDING THE FUEL SYSTEM
  • INSTALLING CHECK VALVE IN FUEL SYSTEM
  • Air Intake System
  • GENERAL INFORMATION
  • AIR INTAKE SYSTEM EXPLODED VIEW
  • Cooling System
  • GENERAL INFORMATION
  • SPECIFICATIONS
  • REMOVING THE RADIATOR
  • CHANGING THE FAN OR THE VISCOUS FAN DRIVE
  • INSTALLING RADIATOR
  • INSTALLING OIL HOSES
  • RELIEVING DRIVE BELT
  • REPLACING DRIVE BELT
  • REPLACING DRIVE BELT TENSIONER
  • REPAIRING FAN CONSOLE
  • Cold Weather Starting Aids
  • FUEL PREHEATER
  • ELECTRICAL STARTING AID
  • COOLANT HEATER
  • TRANSMISSION OIL PREHEATER
  • Exhaust System
  • GENERAL INFORMATION
  • SPECIFICATIONS
  • EXHAUST TO TOP LEFT
  • INSTALLING THE MUFFLER PIPE
  • EXHAUST TO TOP RIGHT
  • UP TO TRACTOR SERIAL NUMBER 244528
  • UP TO TRACTOR SERIAL NUMBER 244528 (CONTINUED)
  • FROM TRACTOR SERIAL NUMBER 244529
  • FROM TRACTOR SERIAL NUMBER 244529 (CONTINUED)
  • EXHAUST TO BOTTOM RIGHT
  • EXPLODED VIEW, EXHAUST TO BOTTOM RIGHT (WITH FRONT-LOADER)
  • EXPLODED VIEW, EXHAUST TO BOTTOM RIGHT (WITH FRONT-LOADER) (CONTINUED)
• ELECTRICAL SYSTEM
  • Contents
  • Connectors
  • SPECIAL OR ESSENTIAL TOOLS
  • OTHER MATERIAL
  • GENERAL INFORMATION
  • USING HIGH-PRESSURE WASHERS
  • METRI PACK CONNECTOR1
  • REPLACING A FEMALE TERMINAL IN THE PLUG OF A SOLENOID VALVE
  • CRIMP SNAP IN CONNECTOR1
  • REPLACING A FEMALE TERMINAL IN A 30-PIN OR 18-PIN PLUG
  • REPLACING FEMALE TERMINAL ON 45-PIN PLUG
  • REPLACING FEMALE TERMINAL ON 78-PIN PLUG
  • CPC CONNECTOR1
  • REPLACING FEMALE TERMINAL ON BUS RESISTOR PLUG
  • CHANGING TERMINALS
  • CHANGING THE TERMINALS IN THE RELAY SOCKET
  • USE ELECTRICAL INSULATING COMPOUND
  • REPLACE POWER DISTRIBUTION CENTER CONNECTORS
  • REPLACING THE TERMINALS IN THE LOAD CENTER
  • Wiring Harnesses
  • GROUND POINT LOCATIONS
  • REMOVING AND INSTALLING STARTING AID WIRING HARNESS W27
  • REMOVING AND INSTALLING WORKLIGHT WIRING HARNESS W14 (FRONT CORNER)
  • REMOVING AND INSTALLING ENGINE WIRING HARNESSES W3 AND W14 (2-POST ROPS)
  • REMOVING AND INSTALLING ENGINE WIRING HARNESS W3 (CAB)
  • REMOVING AND INSTALLING ENGINE WIRING HARNESS-CONTD.
  • REMOVING AND INSTALLING FWD AXLE WIRING HARNESS W36 (WITH TLS)
  • REMOVING AND INSTALLING FRONT PTO WIRING HARNESS W39
  • REMOVING AND INSTALLING CAB WIRING HARNESS W4
  • REMOVING AND INSTALLING CAB WIRING HARNESS-CONTD.
  • REMOVING AND INSTALLING PLATFORM WIRING HARNESS W4
  • REMOVING AND INSTALLING PLATFORM WIRING HARNESSES-CONTD.
  • REMOVING AND INSTALLING HARNESS FOR 7-PIN RECEPTACLE (W28)
  • REMOVING AND INSTALLING HARNESS FOR 3-PIN RECEPTACLE (W30)
  • REMOVING AND INSTALLING MULTI-FUNCTION UNIT WIRING HARNESSES W5, W6
  • REMOVING AND INSTALLING TURN SIGNAL WIRING HARNESS W53
  • REMOVING AND INSTALLING ELECTRONIC CONTROL UNIT WIRING HARNESS W34
  • REMOVING AND INSTALLING STEPPER MOTOR DRIVER WIRING HARNESS W35
  • REMOVING AND INSTALLING CAB ROOF WIRING HARNESS W11
  • REMOVING AND INSTALLING CAB ROOF WIRING HARNESS-CONTD.
  • REMOVING AND INSTALLING WORKLIGHT WIRING HARNESS W18 (CAB)
  • REMOVING AND INSTALLING WIPER HARNESSES W7, W10, W38
  • REMOVING AND INSTALLING WIPER HARNESSES W23, W24 (LOW-CLEARANCE CAB)
  • REMOVING AND INSTALLING CAB LIGHTING WIRING HARNESSES W21, W22 (LOW-CLEARANCE CAB)
  • REMOVING AND INSTALLING AIR CONDITIONING AND FAN WIRING HARNESS W8
  • REMOVING AND INSTALLING TRANSMISSION WIRING HARNESS W13 (CAB)
  • REMOVING AND INSTALLING TRANSMISSION WIRING HARNESSES W32, W33 (2-POST ROLL GUARD)
  • REMOVING AND INSTALLING TRANSMISSION WIRING HARNESS (WITH ELECTRICAL REVERSER CONTROL)
  • REMOVING AND INSTALLING BACK-UP ALARM WIRING HARNESSES W40, W41, W42
  • REMOVING AND INSTALLING BACK-UP ALARM WIRING HARNESSES-CONTD.
  • Charging Circuit
  • SPECIFICATIONS
  • REPAIR ALTERNATOR-USE CTM
  • DISCONNECTING ELECTRICAL CIRCUIT
  • REMOVING THE ALTERNATOR
  • RELIEVING TENSION ON DRIVE BELT
  • Starter Motor Circuit
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • REPAIR STARTING MOTOR-USE CTM
  • DISCONNECTING ELECTRICAL CIRCUIT
  • REMOVING THE STARTER MOTOR
  • Fuses, Relays and Switches
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • NOTE
  • DISCONNECTING ELECTRICAL CIRCUIT
  • FUSES LOAD CENTER 1 (TRACTORS WITH CAB)
  • FUSES LOAD CENTER 2 (TRACTORS WITH CAB)
  • FUSES OF LOAD CENTER ON TRACTORS WITH 2-POST ROPS
  • MAIN FUSE
  • ELECTRICAL STARTING AID FUSE
  • TRAILER TURN SIGNAL* FUSE
  • REPLACING STARTING MOTOR RELAY
  • REPLACING THE ELECTRICAL STARTING AID RELAY
  • REPLACING THE TURN SIGNAL RELAYS
  • REPLACING THE TURN SIGNAL RELAY
  • REPLACING REAR PTO RELAY
  • REPLACING FRONT PTO RELAY
  • REPLACING MAIN SWITCH
  • REPLACING BRAKE SWITCHES
  • REPLACING THE LIGHT SWITCH AND LOW/HIGH BEAM SWITCH
  • REPLACING THE LIGHT SWITCH
  • REPLACING WORK LIGHT SWITCHES
  • REPLACING BEACON LIGHT SWITCH
  • HAZARD WARNING LIGHT SWITCH
  • REPLACING THE TURN SIGNAL SWITCH
  • REPLACING THE HORN SWITCH
  • REPLACING SWITCHES ON MULTI-FUNCTION UNIT (TRACTORS WITHOUT ELECTRICAL REVERSER CONTROL)
  • REPLACING SWITCHES ON MULTI-FUNCTION UNIT (TRACTORS WITH ELECTRICAL REVERSER CONTROL)
  • REPLACING REAR WIPER WASHER SWITCH
  • REPLACING REAR WINDOW SWITCH
  • REPLACING PARK SWITCH*
  • REPLACE DOME LIGHT DOOR SWITCH
  • REPLACING THE FRONT WHEEL DRIVE SWITCH
  • REPLACING FRONT WHEEL DRIVE SWITCH
  • REPLACING HEADLAND MANAGEMENT (HMS) SWITCH
  • REPLACING SWITCH FOR AUTOQUAD II
  • REPLACING THE GEAR SELECTOR SWITCH ON THE RANGE SHIFT LEVER FOR AUTOQUAD II TRANSMISSION
  • REPLACING THE GEAR SELECTOR SWITCH ON AUTOQUAD II TRANSMISSION
  • REPLACING BACK-UP ALARM SWITCH
  • REPLACING SWITCH OF AIR CONDITIONING SYSTEM COMPRESSOR
  • REPLACING BLOWER SWITCH
  • REPLACING THE DIFFERENTIAL LOCK SWITCH
  • REPLACING THE PTO SWITCH
  • REPLACING ROCKSHAFT REMOTE CONTROL SWITCH
  • REPLACING THE CRUISE CONTROL POTENTIOMETER*
  • REPLACING THE SENSITIVITY POTENTIOMETER
  • REPLACING THE ROCKSHAFT CONTROL UNIT
  • REPLACING THE CONTROL UNIT POTENTIOMETER AND SWITCH
  • REMOVING THE MULTI-FUNCTION LEVER CONSOLE (WITH ELECTRONIC CONTROL
  • ICV)
  • REPLACING THE MULTI-FUNCTION LEVER AND SWITCH (WITH ELECTRONIC CONTROL OF ICV)
  • Monitoring System
  • NOTE
  • DISCONNECTING ELECTRICAL CIRCUIT
  • REPLACING THE SENDING UNIT FOR AIR CLEANER RESTRICTION
  • REPLACING THE ENGINE SPEED SENDING UNIT
  • REPLACING COOLANT TEMPERATURE SENDING UNIT
  • REPLACING THE SENDING UNIT FOR ENGINE OIL PRESSURE
  • REPLACING GROUND SPEED SENDING UNIT
  • REPLACING FLASHER
  • REPLACING ACOUSTIC WARNING SIGNAL SENDING UNIT
  • REPLACING THE INSTRUMENT UNIT
  • Electrical Components
  • NOTE
  • SPECIFICATIONS
  • DISCONNECTING ELECTRICAL CIRCUIT
  • REPLACING THREE-TERMINAL SOCKET
  • REPLACING MULTIPLE-POWER OUTLET SOCKET STRIP
  • REPLACING THE SEVEN-TERMINAL POWER OUTLET SOCKET
  • REPLACE WIPER MOTOR
  • ADJUSTING THE HEADLIGHTS USING A TESTING DEVICE
  • ADJUSTING THE HEADLIGHTS WITHOUT A TESTING DEVICE
  • SAFETY INSTRUCTIONS FOR REPLACING XENON BULBS AND BALLAST UNITS
  • BULB REPLACEMENT, XENON WORKLIGHTS
  • BALLAST UNIT REPLACEMENT, XENON WORKLIGHTS
• SYNCROPLUS TRANSMISSION
  • Contents
  • and Installation of Transmission Components
  • SPECIAL OR ESSENTIAL TOOLS
  • DEALER-MANUFACTURED SPECIAL TOOLS
  • SPECIFICATIONS
  • REMOVING THE CLUTCH HOUSING
  • INSTALLING THE CLUTCH HOUSING
  • REMOVING THE GEAR TRANSMISSION
  • INSTALLING THE GEAR TRANSMISSION
  • Transmission Shift Controls
  • SPECIFICATIONS
  • GEAR SHIFT LINKAGE
  • RANGE SHIFT LINKAGE
  • ADJUSTING THE SHIFT LINKAGE AND PARKING LOCK
  • CLUTCH PEDAL ADJUSTMENT
  • Perma Clutch II
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • REMOVING CLUTCH
  • REMOVING THE TRANSMISSION OIL PUMP
  • TRANSMISSION OIL PUMP COMPONENTS
  • ASSEMBLING THE TRANSMISSION OIL PUMP
  • INSTALLING THE TRANSMISSION OIL PUMP
  • DISASSEMBLING CLUTCH
  • ASSEMBLING THE CLUTCH
  • INSTALLING THE CLUTCH
  • FINAL ASSEMBLY
  • VALVES AND OTHER HYDRAULIC COMPONENTS
  • ENGAGEMENT OVERRIDE VALVE
  • CLUTCH COOLING VALVE
  • CLUTCH COOLING PILOT VALVE
  • FILTER RELIEF VALVE
  • PRESSURE REGULATING VALVE
  • LUBE RELIEF VALVE
  • COOLER RELIEF VALVE
  • REMOVING CLUTCH PEDAL VALVE
  • INSTALLING CLUTCH PEDAL VALVE
  • TEMPERATURE AND PRESSURE SENDING UNITS
  • TEST PORTS
  • Gear Transmission
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • DISASSEMBLING GEAR SHIFT TRANSMISSION
  • ASSEMBLING DRIVE SHAFT
  • INSTALLING SHAFTS
  • FINAL ASSEMBLY
  • MEASURING THE GAPS AT THE CONNECTING RING
  • INSTALLING TRANSMISSION HOUSING
  • ADJUSTING SHIFTING MECHANISM
  • ADJUSTING NEUTRAL START SWITCH
  • CHECKING NEUTRAL START SWITCH
• POWER REVERSER
  • Contents
  • Removal and Installation of Components
  • SPECIAL OR ESSENTIAL TOOLS
  • DEALER-MANUFACTURED SPECIAL TOOLS
  • SPECIFICATIONS
  • REMOVAL OF POWER REVERSER MODULE
  • INSTALLING THE POWER REVERSER MODULE
  • REMOVAL AND INSTALLATION OF GEAR SHIFT TRANSMISSION
  • Transmission Shift Controls
  • SPECIFICATIONS
  • FORWARD/REVERSE LINKAGE
  • RANGE SHIFT LINKAGE
  • GEAR SHIFT LINKAGE
  • ADJUSTING REVERSER CONTROL LINKAGE
  • ADJUSTING THE SHIFT LINKAGE AND PARKING LOCK
  • CLUTCH PEDAL ADJUSTMENT
  • Power Reverser Module
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • POWER REVERSER MODULE SECTIONAL VIEW
  • COMPONENTS OF POWER TRAIN
  • PRELIMINARY WORK
  • REPAIR INSTRUCTIONS
  • REMOVING THE DISK BRAKE
  • REMOVING THE CLUTCH AND PLANET CARRIER
  • REMOVING THE TRANSMISSION OIL PUMP
  • DISASSEMBLING THE TRANSMISSION OIL PUMP
  • EXPLODED VIEW OF TRANSMISSION OIL PUMP
  • ASSEMBLING THE TRANSMISSION OIL PUMP
  • INSTALLING THE TRANSMISSION OIL PUMP
  • DISASSEMBLING THE CLUTCH AND PLANET CARRIER
  • EXPLODED VIEW OF CLUTCH AND PLANET CARRIER
  • ASSEMBLING THE CLUTCH AND PLANET CARRIER
  • INSTALLING THE CLUTCH AND PLANET CARRIER
  • EXPLODED VIEW OF DISK BRAKE
  • REPAIRING AND INSTALLING THE DISK BRAKE
  • FINAL ASSEMBLY
  • VALVES AND OTHER HYDRAULIC COMPONENTS
  • REPAIR INSTRUCTIONS
  • REPLACING THE OIL FILTER
  • REPAIRING THE PRESSURE REGULATING VALVE
  • REPAIRING THE COOLING PILOT VALVE
  • REPAIRING THE CLUTCH COOLING VALVE
  • REPAIRING THE ENGAGEMENT OVERRIDE VALVE
  • REPAIRING THE FILTER RELIEF VALVE
  • REPAIRING THE COOLER RELIEF VALVE
  • REPAIRING THE LUBE RELIEF VALVE
  • REPAIRING THE SUMP VALVE
  • REPAIRING THE ACCUMULATOR PISTON
  • REPAIRING THE FORWARD/REVERSE VALVE
  • REPAIRING THE FWD/REV COOLING CONTROL VALVE
  • REPAIRING THE MODULATOR VALVE
  • REPAIRING THE CONNECTING VALVE
  • REPAIRING THE CLUTCH PEDAL VALVE
  • REPAIRING THE TEMPERATURE AND PRESSURE SENDING UNITS
  • REPLACING THE NEUTRAL START SWITCH
  • TEST PORTS
  • Gear Transmission
  • SPECIAL TOOL (DEALER-MANUFACTURED)
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • GEAR TRANSMISSION
  • DISASSEMBLING THE GEAR TRANSMISSION
  • ASSEMBLING THE DRIVE SHAFT
  • INSTALLING SHAFTS
  • FINAL ASSEMBLY
  • MEASURING THE GAPS AT THE CONNECTING RING
  • INSTALLING TRANSMISSION HOUSING
  • ADJUSTING THE SHIFT MECHANISM
• POWRQUAD AND AUTOQUAD TRANSMISSIONS
  • Contents
  • Removal and Installation of Components
  • SPECIAL OR ESSENTIAL TOOLS
  • DEALER-MANUFACTURED SPECIAL TOOLS
  • SPECIFICATIONS
  • REMOVING THE POWRQUAD MODULE
  • INSTALLING THE POWRQUAD MODULE
  • REMOVING THE CREEPER OR OPTION TRANSMISSION
  • INSTALLING CREEPER OR OPTION TRANSMISSIONS
  • REMOVING THE RANGE TRANSMISSION HOUSING
  • INSTALLING RANGE TRANSMISSION HOUSING
  • Transmission Shift Controls
  • SPECIFICATIONS
  • GEAR SHIFT LINKAGE WITHOUT REVERSE INTERLOCK
  • GEAR SHIFT LINKAGE WITH REVERSE INTERLOCK
  • RANGE SHIFT LINKAGE WITHOUT REVERSE INTERLOCK
  • RANGE SHIFT LINKAGE WITH REVERSE INTERLOCK
  • REVERSER CONTROL ON STEERING COLUMN
  • GEAR SHIFT LINKAGE (REVERSER CONTROL ON STEERING COLUMN)
  • RANGE SHIFT LINKAGE (REVERSER CONTROL ON STEERING COLUMN)
  • RANGE SHIFT LINKAGE (AUTOQUAD TRANSMISSION)
  • REVERSER CONTROL LINKAGE ADJUSTMENT
  • ADJUSTING SHIFTER AND PARKING LOCK - REVERSER CONTROL ON SHIFT CONSOLE
  • ADJUSTING THE SHIFT LINKAGE AND PARKING LOCK - REVERSER CONTROL ON STEERING COLUMN
  • ADJUSTING THE SHIFT LINKAGE AND PARKING LOCK - AUTOQUAD TRANSMISSION
  • SHIFTER AND PARKING LOCK ADJUSTMENT
  • CLUTCH PEDAL ADJUSTMENT
  • PowrQuad Module
  • SPECIAL OR ESSENTIAL TOOLS
  • SERVICE EQUIPMENT AND TOOLS
  • OTHER MATERIAL
  • SPECIFICATIONS
  • TRANSMISSION COMPONENTS
  • INSTALL TRANSMISSION IN REPAIR STAND
  • REMOVE TRANSMISSION FRONT COVER/FRONT VALVE HOUSING
  • REMOVE FRONT VALVE HOUSING
  • VALVES IN FRONT VALVE HOUSING
  • VALVES IN THE FRONT TRANSMISSION COVER
  • REMOVING THE CLUTCH PEDAL VALVE
  • INSTALLING THE CLUTCH PEDAL VALVE
  • TRANSMISSION PUMP-CROSS-SECTIONAL VIEW
  • REPAIR TRANSMISSION PUMP
  • INSTALLING THE FRONT VALVE HOUSING
  • INSTALL TRANSMISSION FRONT COVER/FRONT VALVE HOUSING
  • REMOVE SHIFT CONTROL VALVE HOUSING
  • REPLACE FORWARD-REVERSE/SPEED SELECTOR SHIFTER LEVERS/SHAFT SEALS
  • REPLACE FORWARD-REVERSE/SPEED SELECTOR SHIFTER SHAFTS/SHIFTER ARMS
  • VALVES IN SHIFT VALVE HOUSING
  • MODULATOR VALVE - CROSS-SECTIONAL VIEW
  • PLANETARY HOUSING VALVES
  • FORWARD/REVERSE CONTROL VALVE - CROSS-SECTIONAL VIEW (MECHANICAL REVERSER CONTROL)
  • FORWARD/REVERSE CONTROL VALVE - CROSS-SECTIONAL VIEW (ELECTRICAL REVERSER CONTROL)
  • SPEED VALVE - CROSS-SECTIONAL VIEW
  • ASSEMBLING AND INSTALLING THE SHIFT VALVE HOUSING
  • DISASSEMBLE PLANETARY ASSEMBLY
  • RECONDITION INPUT PLANETARY CARRIER
  • DISASSEMBLE INPUT PLANETARY ASSEMBLY
  • DISASSEMBLE REVERSE BRAKE HOUSING COMPONENTS
  • REVERSER CARRIER/VEHICLE CLUTCH ASSEMBLY - CROSS-SECTION
  • RECONDITION REVERSER CARRIER/TRACTION CLUTCH ASSEMBLY
  • DISASSEMBLE PLANETARY HOUSING COMPONENTS
  • DIRECT DRIVE CLUTCH ASSEMBLY-CROSS-SECTIONAL VIEW
  • RECONDITION DIRECT DRIVE CLUTCH ASSEMBLY
  • ASSEMBLE PLANETARY HOUSING COMPONENTS
  • ASSEMBLE REVERSE BRAKE HOUSING COMPONENTS
  • ASSEMBLE PLANETARY/REVERSE BRAKE HOUSING ASSEMBLY
  • STEPPER MOTOR REMOVAL GENERAL INFORMATION
  • STEPPER MOTOR LOCATION
  • REMOVING THE STEPPER MOTOR
  • INSTALLING THE STEPPER MOTOR
  • STEPPER MOTOR ADJUSTMENT
  • Creeper Transmission
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • DISASSEMBLING CREEPER TRANSMISSION
  • ASSEMBLING CREEPER TRANSMISSION
  • SHIFT LINKAGE - SECTIONAL VIEW
  • INSTALLING THE SHIFT LINKAGE
  • REPAIRING THE SHIFT COVER
  • FINAL ASSEMBLY
  • Option Transmission
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • DISASSEMBLING OPTION TRANSMISSION
  • ASSEMBLING THE COUNTERSHAFT
  • INSTALLING SHAFTS
  • FINAL ASSEMBLY
  • ADJUSTING SHIFTER FORK
  • Range Transmission
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • DISASSEMBLING RANGE TRANSMISSION
  • EXPLODED VIEW OF DIFFERENTIAL DRIVE SHAFT
  • EXPLODED VIEW OF DRIVE SHAFT AND PARKING LOCK
  • EXPLODED VIEW OF SHIFT MECHANISM
  • EXPLODED VIEW OF SHIFT COVER
  • EXPLODED VIEW OF PARKING LOCK ACTUATION
  • ASSEMBLING RANGE TRANSMISSION
  • CONE POINT ADJUSTMENT
  • ADJUSTING SHIFT MECHANISM
  • FINAL ASSEMBLY
  • REVERSER CONTROL LINKAGE ADJUSTMENT (WITH MECHANICAL REVERSER CONTROL)
• POWER TRAIN (without Transmission)
  • Contents
  • Removal and Installation of Components
  • SPECIAL OR ESSENTIAL TOOLS
  • DEALER-FABRICATED TOOL
  • SPECIFICATIONS
  • REMOVING FRONT WHEEL DRIVE CLUTCH
  • INSTALLING FRONT WHEEL DRIVE CLUTCH
  • REMOVAL OF DIFFERENTIAL HOUSING
  • INSTALLING DIFFERENTIAL HOUSING
  • REMOVING THE FINAL DRIVES
  • INSTALLING THE FINAL DRIVES
  • REMOVING THE REAR PTO
  • INSTALLING PTO HOUSING
  • REMOVING FRONT PTO
  • INSTALLING FRONT PTO
  • U-jointed Shafts and Torsion Damper
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • REMOVING U.J. SHAFT (FWD)
  • INSTALLING U.J. SHAFT (FWD)
  • U.J. (ENGINE) AND TORSION DAMPER
  • REMOVING THE U.J. SHAFT (ENGINE)
  • REMOVING THE TORSION DAMPER
  • CHANGING THE TORSION DAMPER BEARINGS
  • INSTALLING THE TORSION DAMPER
  • INSTALLING THE U.J. SHAFT (ENGINE)
  • DISASSEMBLE UNIVERSAL JOINTED DRIVE SHAFT
  • ASSEMBLING JOINTED SHAFT
  • Front Wheel Drive Clutch
  • SPECIAL TOOL (DEALER-MANUFACTURED)
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • DISASSEMBLING FRONT WHEEL DRIVE CLUTCH
  • EXPLODED VIEW
  • ASSEMBLING FRONT WHEEL DRIVE CLUTCH
  • FINAL ASSEMBLY
  • Differential
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • REMOVING THE DIFFERENTIAL
  • DISASSEMBLING THE DIFFERENTIAL HOUSING
  • ASSEMBLING THE DIFFERENTIAL
  • INSTALLING THE DIFFERENTIAL
  • ADJUSTING TAPER ROLLER BEARING
  • ADJUSTING BACKLASH
  • FINAL ASSEMBLY
  • Hydraulic Pump Drive
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • PUMP DRIVE SPECIFICATIONS
  • GENERAL REPAIR PROCEDURES-PUMP DRIVE
  • REMOVING PUMP DRIVE
  • PUMP DRIVE - SECTIONAL VIEW
  • INSTALLING PUMP DRIVE
  • FINAL ASSEMBLY
  • ADJUSTING THE PUMP DRIVE
  • Final Drives
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • DISASSEMBLING FINAL DRIVES
  • ASSEMBLING FINAL DRIVES
  • ADJUSTING REAR AXLE ROLLING DRAG TORQUE
  • FINAL ASSEMBLY
  • Rear PTO Options
  • SERVICE EQUIPMENT AND TOOLS
  • SPECIAL TOOLS (DEALER FABRICATED)
  • SPECIFICATIONS
  • GENERAL REPAIR PROCEDURES-PTO
  • CLUTCH
  • REPLACING OUTPUT SHAFT SEAL RING
  • CHANGING THE O-RING
  • REMOVING PTO HOUSING
  • PTO (540 RPM) CROSS-SECTIONAL VIEW
  • PTO (540/1000 RPM REVERSIBLE) CROSS-SECTIONAL VIEW
  • REMOVING PTO CLUTCH
  • REPAIRING THE PTO CLUTCH
  • ADJUSTING PLAY AT HUB
  • INSTALLING PTO CLUTCH
  • REPLACING THE PTO BRAKE
  • OUTPUT SHAFT (540 RPM) CROSS-SECTIONAL VIEW
  • OUTPUT SHAFT AND COUNTERSHAFT (540/1000 RPM REVERSIBLE) CROSS-SECTIONAL VIEW
  • DISASSEMBLING PTO DRIVE TRAIN
  • REPAIRING THE OUTPUT SHAFT
  • OUTPUT SHAFT (540/1000 RPM REVERSIBLE)
  • OUTPUT SHAFT (540 RPM)
  • COUNTERSHAFT (540/1000 RPM REVERSIBLE)
  • ASSEMBLING PTO DRIVE TRAIN
  • ADJUSTING TAPER ROLLER BEARING AT OUTPUT SHAFT
  • ADJUSTING TAPER ROLLER BEARING OF COUNTERSHAFT
  • ADJUSTING TAPER ROLLER BEARINGS
  • INSTALLING PTO HOUSING
  • REMOVING THE PTO MODULATING VALVE
  • REPAIRING THE PTO MODULATING VALVE
  • INSTALLING THE PTO MODULATING VALVE
  • REPAIRING THE SOLENOID VALVE
  • REPLACING PTO SPEED SENDING UNIT
  • Front PTO
  • SERVICE EQUIPMENT AND TOOLS
  • OTHER MATERIAL
  • SPECIFICATIONS
  • GENERAL REPAIR PROCEDURES
  • GENERAL REPAIR PROCEDURES (CONTINUED)
  • COUNTERCLOCKWISE-ROTATING* FRONT PTO SECTIONAL VIEW
  • REPAIRING SOLENOID VALVE
  • REMOVING THE MODULATING VALVE
  • REPAIRING THE MODULATING VALVE
  • INSTALLING THE MODULATING VALVE
  • REPLACING PTO SPEED SENDING UNIT
  • CHANGING/WASHING THE FILTER
  • CHECKING THE PRESSURE REGULATING VALVE
  • CHECKING THE CHECK VALVES
  • REMOVING THE VALVE PLATE
  • REMOVING FRONT PTO
  • DISASSEMBLING FRONT PTO
  • REMOVING OUTPUT SHAFT ASSEMBLY
  • REPAIRING OIL PUMP
  • ASSEMBLING OIL PUMP - EXPLODED VIEW
  • PTO CLUTCH EXPLODED VIEW
  • REPAIRING THE CLUTCH
  • PTO BRAKE EXPLODED VIEW
  • REPAIRING THE BRAKE
  • INSTALLING CLUTCH AND BRAKE
  • REPAIRING INTERMEDIATE GEAR SHAFT (PTO ROTATING COUNTERCLOCKWISE)
  • REPAIRING THE DRIVE SHAFT
  • DRIVE SHAFT AND SHIFT DEVICE EXPLODED VIEW
  • ADJUSTING TAPER ROLLER BEARING OF DRIVE SHAFT
  • ADJUSTING TAPER ROLLER BEARING OF OUTPUT SHAFT
  • ADJUSTING TAPER ROLLER BEARING OF INTERMEDIATE GEAR SHAFT
  • INSTALLING FRONT PTO
  • Front Implement Drive
  • SPECIAL OR ESSENTIAL TOOLS
  • FRONT IMPLEMENT DRIVE - SPECIFICATIONS
  • FRONT IMPLEMENT DRIVE - EXPLODED VIEW
  • TIGHTENING THE DRIVE SHAFT
  • REPLACING THE DAMPER
  • FRONT PTO DRIVELINE - SPECIFICATIONS
  • FRONT PTO DRIVELINE - EXPLODED VIEW
  • REPLACING THE DAMPER
• STEEERING AND BRAKES
  • Contents
  • Hydrostatic Steering
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • REMOVAL TRACTORS WITH CAB
  • REMOVAL TRACTORS WITHOUT CAB
  • DISASSEMBLING THE STEERING VALVE
  • EXPLODED VIEW OF STEERING VALVE
  • ASSEMBLING THE STEERING VALVE
  • ADJUSTING THE DOUBLE-ACTING SHOCK VALVES
  • STEERING WHEEL AND STEERING COLUMN (6100 TO 6600 TRACTORS WITH CAB)
  • STEERING WHEEL AND STEERING COLUMN (TRACTORS WITHOUT CAB)
  • REPAIRING THE STEERING COLUMN
  • INSTALLATION TRACTORS WITH CAB
  • INSTALLATION TRACTORS WITHOUT CAB
  • Steering Cylinders
  • GENERAL INFORMATION
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIAL TOOLS
  • SPECIFICATIONS
  • REMOVING STEERING CYLINDER
  • DISASSEMBLING STEERING CYLINDER
  • ASSEMBLING STEERING CYLINDER
  • INSTALLING STEERING CYLINDER
  • Brake Valve
  • SPECIAL TOOL (DEALER-FABRICATED)
  • SPECIFICATIONS
  • PRELIMINARY WORK
  • REMOVING THE BRAKE VALVE
  • DISASSEMBLING THE BRAKE VALVE
  • EXPLODED VIEW
  • ASSEMBLING THE BRAKE VALVE
  • INSTALLING THE BRAKE VALVE
  • ADJUSTING THE BRAKE PEDALS
  • ADJUSTING THE BRAKE SWITCHES
  • FINAL ASSEMBLY
  • BLEEDING THE BRAKES
  • Rear Brakes
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • REMOVING THE REAR BRAKES
  • INSTALLING REAR BRAKE
  • CHECKING BRAKE PISTONS FOR RETURN MOVEMENT AND LEAKAGE
  • FINAL ASSEMBLY
  • BLEEDING THE BRAKES
• HYDRAULIC SYSTEM
  • Contents
  • Controls
  • GENERAL INFORMATION
  • SPECIFICATIONS
  • REPLACING THE BOWDEN CABLE
  • SCV ACTUATING ELEMENTS
  • CONNECTING THE BOWDEN CABLE
  • ADJUSTING THE BOWDEN CABLE
  • INSTALLING THE MULTI-FUNCTION LEVER
  • ADJUSTING THE MULTI-FUNCTION LEVER
  • Hydraulic Pump and Charge Pump
  • SERVICE EQUIPMENT AND TOOLS
  • OTHER MATERIAL
  • SPECIFICATIONS
  • GENERAL REPAIR PROCEDURES
  • REMOVING THE CHARGE PUMP
  • DISASSEMBLING CHARGE PUMP
  • ASSEMBLING CHARGE PUMP
  • INSTALLING THE CHARGE PUMP
  • CHECKING THE LUBE OIL VALVE
  • RESTRICTOR IN OIL TANK
  • CHECK VALVE IN OIL LEAK-OFF LINE
  • CHANGING THE HYDRAULIC PUMP CONTROLLER
  • HYDRAULIC PUMP CONTROLLER-EXPLODED VIEW
  • DISASSEMBLE, INSPECT, AND ASSEMBLE HYDRAULIC CONTROLLER
  • ADJUSTING THE CONTROLLER
  • REMOVING THE HYDRAULIC PUMP
  • INSTALLING THE HYDRAULIC PUMP
  • HYDRAULIC PUMP 40 CM3 (2.4 CU.IN) - EXPLODED VIEW
  • HYDRAULIC PUMP 25 CM3 (1.5 CU.IN) - EXPLODED VIEW
  • DISASSEMBLE, INSPECT AND ASSEMBLE HYDRAULIC PUMP
  • ADJUST YOKE BEARING PRELOAD
  • ADJUSTING SHAFT BEARING PRELOAD
  • Valves
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIAL TOOLS (DEALER FABRICATED)
  • SPECIFICATIONS
  • REPAIR INSTRUCTIONS
  • DIRECT CONTROL OF ROCKSHAFT
  • REMOVING THE ROCKSHAFT VALVE
  • REPAIRING ROCKSHAFT VALVE
  • DEPTH TO WHICH PRESSURE AND DISCHARGE VALVES ARE SCREWED IN
  • CHANGING THE STEPPER MOTOR
  • CENTERING THE STEPPER MOTOR
  • INSTALLING ROCKSHAFT VALVE
  • INSTALLING THE SHUTTLE VALVES
  • SHUTTLE VALVE IN TRACTOR BRAKE
  • SHUTTLE VALVE WITH INDEPENDENT CONTROL VALVE
  • REMOVING THE MAIN BLOCK
  • REPAIRING THE MAIN BLOCK - EXPLODED VIEW
  • CHECKING THE CHECK VALVE*
  • INSTALLING THE MAIN BLOCK
  • CHECKING OIL FILTER HEAD
  • FILTER RELIEF VALVE
  • Rockshaft and Rockshaft Cylinder
  • SPECIFICATIONS
  • ELECTRONIC HITCH CONTROL UNIT (HCU)
  • REMOVING POSITION SENSOR AND TOOTHED SEGMENT
  • ATTACHING THE TOOTHED SEGMENT
  • EXPLODED VIEW
  • INSTALLING THE POSITION SENSOR
  • REMOVING THE ROCKSHAFT
  • ASSEMBLING ROCKSHAFT
  • REMOVING ROCKSHAFT CYLINDERS
  • REPAIRING ROCKSHAFT CYLINDER
  • CHANGING THE ROCKSHAFT CYLINDER GASKET
  • ASSEMBLING ROCKSHAFT CYLINDER
  • INSTALLING THE ROCKSHAFT CYLINDER
  • Three-Point Hitch
  • SPECIAL OR ESSENTIAL TOOLS
  • SPECIFICATIONS
  • REMOVING DRAFT-SENSING PINS OR DRAFT LINK BEARING PINS
  • ASSEMBLING DRAFT-SENSING PINS
  • INSTALLING DRAFT-SENSING PINS OR BEARING PINS
  • CHECKING AND ADJUSTING THE DRAFT SENSOR
  • Selective Control Valves and Couplers
  • SPECIAL TOOLS (DEALER FABRICATED)
  • OTHER MATERIAL
  • SPECIFICATIONS
  • GENERAL REPAIR PROCEDURES-SELECTIVE CONTROL VALVES AND COUPLERS
  • SCV IDENTIFICATION
  • REMOVING SELECTIVE CONTROL VALVES
  • SERIES 300 SELECTIVE CONTROL VALVE-EXPLODED VIEW
  • SERIES 200 SELECTIVE CONTROL VALVE-EXPLODED VIEW
  • REPLACE CONTROL KNOBS
  • INSPECT POPPET LOAD-CHECK VALVES
  • INSPECT PRESSURE COMPENSATOR VALVE-300/301 SERIES
  • INSPECT METERING VALVE-300/301 SERIES
  • INSPECT METERING VALVE-200 SERIES (OLD VERSION)
  • INSPECT METERING VALVE-200 SERIES (NEW VERSION)
  • REPAIRING THE CONTROL VALVE-300 SERIES
  • REPAIRING THE CONTROL VALVE-200 SERIES
  • INSTALLING SELECTIVE CONTROL VALVES
  • INSTALLING SHUTTLE VALVES AT THE SCV
  • INSTALLING THE LEFT-HAND ENDPLATE
  • INSTALLING THE RIGHT-HAND ENDPLATE
  • ADJUSTING LS RELIEF - L.H. ENDPLATE WITH EXTRA LS CONNECTOR FOR EXTERNAL CONSUMERS
  • ADJUSTING LS RELIEF - R.H. ENDPLATE WITH EXTRA CONNECTORS FOR EXTERNAL CONSUMERS
  • ADJUSTING THE DETENT KICKOUT RELIEF VALVE - SERIES 300 SCV
  • CHANGING COUPLER
  • DELUXE COUPLER - EXPLODED VIEW
  • REPAIRING THE DELUXE COUPLER
  • CHECKING COUPLERS FOR LEAKS
  • Independent Control Valve
  • SPECIFICATIONS
  • REPAIR INSTRUCTIONS
  • REMOVING THE INDEPENDENT CONTROL VALVE
  • REPAIRING THE INDEPENDENT CONTROL VALVE
  • CHANGING THE PRESSURE-LIMITING VALVE
  • ASSEMBLING THE INDEPENDENT CONTROL VALVE
  • INSTALLING THE INDEPENDENT CONTROL VALVE
  • REMOVING/INSTALLING THE STEPPER MOTOR
• MISCELLANEOUS
  • Contents
  • Component Removal and Installation
  • SPECIAL OR ESSENTIAL TOOLS
  • DEALER-MANUFACTURED SPECIAL TOOLS
  • DEALER-FABRICATED TOOL
  • SPECIFICATIONS
  • REMOVING THE MAIN FRAME (TRACTORS WITHOUT TLS FRONT WHEEL DRIVE AXLE)
  • INSTALLING MAIN FRAME
  • REMOVING MAIN FRAME (TRACTORS WITH TLS FRONT WHEEL DRIVE AX