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TM4698 John Deere 9540, 9560, 9580, 9640, 9660, 9680 combine diagnostic technical manual (TM4698)
English

John Deere 9540, 9560, 9580, 9640, 9660, 9680 combine diagnostic technical manual (TM4698)

TM4698
$59.90
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Item Number: TM4698

Models: 9540, 9560, 9580, 9640, 9660 and 9680 WTS and CWS Combines

Format: PDF

Type: Diagnostic technical manual

Pages: 2565

File size: 108.06 MB

Language: English

Date: February 2004

TM4698-preview.pdf - 1.34MB
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Table of Contents for TM4698 manual

  • Contents
  • Foreword
  • Section 210 - General
    • Contents
    • - Safety
    • - Combine and Component Identification
    • - General Specifications
    • - Diagnostic and Testing Procedures
    • - Electrical System Operational Checkout
    • - Power Train Operational Checkout
    • - Four Wheel Drive Operational Checkout
    • - Parking Brake Operational Checkout
    • - Service Brake Operational Checkout
    • - Hydraulic System Operational Checkout
    • - Main Gearcase Operational Checkout
    • - Steering Operational Checkout
    • - CLIMATRAK™ Operational Checkout
  • Section 220 - Engine
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Engine Type Identification
    • - Engine Type A (6068 L4)
    • - Engine Type B (6081)
    • - Engine Type C (6068 L11)
    • - Component Location
  • Section 230 - Air Intake and Cooling Systems
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Air Intake System Diagnostics
    • - Engine Cooling Package Diagnostics
    • - Component Location
  • Section 240 - Electrical System
    • Contents
    • - How To Use This Diagnostic Information
    • - Accessing Diagnostic Trouble Codes andAddresses
    • - Diagnostic Trouble Codes
    • - Diagnostic Addresses By Controller
    • - Quick Calibration Procedures
    • - Machine Setting Addresses
    • - Functional Schematics
    • - Alternator (120 A) and Battery Diagnostics
    • - Armrest Control Unit Type Identification
    • - Armrest Control Unit Overall Diagnostics(Type A)
    • - Armrest Control Unit Overall Diagnostics(Type B)
    • - Automatic Combine Adjust TypeIdentification
    • - Automatic Combine Adjust Diagnostics (TypeA)
    • - Automatic Combine Adjust Diagnostics (TypeB)
    • - Automatic Combine Adjust Diagnostics (TypeC)
    • - Auxiliary Power Strip Outlet Diagnostics
    • - Backup Alarm Diagnostics
    • - CAN Bus Type Identification
    • - CAN Bus Type A Diagnostics
    • - CAN Bus Type B Diagnostics
    • - CAN Bus Type C Diagnostics
    • - CAN Bus Type D Diagnostics
    • - Chopper Vane Adjust Diagnostics
    • - Cleaning Fan Speed Adjust Diagnostics
    • - CLIMATRAK™ Type Identification
    • - CLIMATRAK™ Type A Diagnostics
    • - CLIMATRAK™ Type B Diagnostics
    • - Comfort Command™ Seat Diagnostics
    • - Concave Clearance Adjust Diagnostics
    • - Cornerpost Control Unit Overall Diagnostics
    • - Cornerpost - Area Counter Diagnostics
    • - Cornerpost - Backshaft Speed Diagnostics
    • - Cornerpost - Chaffer Position Diagnostics
    • - Cornerpost - Chopper Vane PositionDiagnostics
    • - Cornerpost - Cleaning Fan SpeedDiagnostics
    • - Cornerpost - Clock Diagnostics
    • - Cornerpost - Concave ClearanceDiagnostics
    • - Cornerpost - Cylinder Speed Diagnostics
    • - Cornerpost - Engine Hourmeter Diagnostics
    • - Cornerpost - Engine Speed - Engine TypeIdentification
    • - Cornerpost - Engine Speed Diagnostics(Engine Type A)
    • - Cornerpost - Engine Speed Diagnostics(Engine Type B)
    • - Cornerpost - Engine Temperature Gauge -Engine Type Identification
    • - Cornerpost - Temperature GaugeDiagnostics (Engine Type A)
    • - Cornerpost - Temperature GaugeDiagnostics (Engine Type B)
    • - Cornerpost - Fuel Gauge Diagnostics
    • - Cornerpost - Ground Speed Diagnostics
    • - Cornerpost - HEADERTRAK™ GroundPressure Diagnostics
    • - Cornerpost - HEADERTRAK™ Tilt PositionDiagnostics
    • - Cornerpost - Precleaner PositionDiagnostics
    • - Cornerpost - Separator HourmeterDiagnostics
    • - Cornerpost - Sieve Position Diagnostics
    • - Cylinder Speed Adjust Type Identification
    • - Cylinder Speed Adjust Type A Diagnostics
    • - Cylinder Speed Adjust Type B Diagnostics
    • - Delayed Power Type Identification
    • - Delayed Power Type A Diagnostics
    • - Delayed Power Type B Diagnostics
    • - DIAL-A-SPEED™ - Diagnostics
    • - Engine Compartment Relay Panel TypeIdentification
    • - Engine Compartment Relay Panel Type ADiagnostics
    • - Engine Compartment Relay Panel Type BDiagnostics
    • - Engine Control Type Identification
    • - Engine Control Type A Overall Diagnostics
    • - Engine Control Type B Overall Diagnostics
    • - Engine and Fuel Control Type Identification
    • - Engine and Fuel Control Diagnostics - TypeA
    • - Engine and Fuel Control Diagnostics - TypeB
    • - Engine and Fuel Control Diagnostics - TypeC
    • - Feeder House/Reel Reverser TypeIdentification
    • - Feeder House/Reel Reverser Type ADiagnostics
    • - Feeder House/Reel Reverser Type BDiagnostics
    • - Four Wheel Drive Diagnostics
    • - Fuel Transfer Pump Diagnostics
    • - Glow Plug Diagnostics
    • - Grain Tank Cover Fold Diagnostics
    • - GREENSTAR™ - Yield Mapping/MonitoringType Identification
    • - GREENSTAR™ - Yield Mapping SystemType A Diagnostics
    • - GREENSTAR™ - Yield Mapping SystemType B Diagnostics
    • - GREENSTAR™ - Yield Monitor SystemDiagnostics
    • - GREENSTAR™ - Display Diagnostics
    • - GREENSTAR™ - GPS STARFIRE™ -Receiver Diagnostics
    • - GREENSTAR™ - Mass Flow SensorDiagnostics
    • - GREENSTAR™ - Mobile Processor TypeIdentification
    • - GREENSTAR™ - Mobile Processor Type ADiagnostics
    • - GREENSTAR™ - Mobile Processor Type BDiagnostics
    • - GREENSTAR™ - Moisture SensorDiagnostics
    • - GREENSTAR™ - PC Data Storage CardDiagnostics
    • - GREENSTAR™ - Printer Diagnostics
    • - Header Control Unit Overall Diagnostics
    • - Header Engage Diagnostics
    • - Header Raise/Lower Diagnostics
    • - HEADERTRAK™ - System TypeIdentification
    • - HEADERTRAK™ - Ground PressureDiagnostics
    • - HEADERTRAK™ - Return to CutDiagnostics
    • - HEADERTRAK™ - Automatic TiltDiagnostics
    • - HEADERTRAK™ - Manual Tilt TypeIdentification
    • - HEADERTRAK™ - Manual Tilt Type ADiagnostics
    • - HEADERTRAK™ - Manual Tilt Type BDiagnostics
    • - HEADERTRAK™ - Stubble HeightDiagnostics
    • - HILLMASTER II™ - Diagnostics
    • - Horn Diagnostics
    • - Left Control Unit Overall Diagnostics
    • - Left Control Unit - Control Relay Board LinkDiagnostics
    • - Left Control Unit 2 Overall Diagnostics
    • - Lighting System - Diagnostics
    • - Lighting System - Automatic Beacon TypeIdentification
    • - Lighting System - Automatic Beacon TypeA Diagnostics
    • - Lighting System - Automatic Beacon Type BDiagnostics
    • - Lighting System - Automatic Beacon Type CDiagnostics
    • - Lighting System - Automatic Beacon Type DDiagnostics
    • - Lighting System - Beacon TypeIdentification
    • - Lighting System - Beacon Type ADiagnostics
    • - Lighting System - Beacon Type BDiagnostics
    • - Lighting System - Beacon Type CDiagnostics
    • - Lighting System - Beacon Type DDiagnostics
    • - Lighting System - Brake Light Diagnostics
    • - Lighting System - Dome Light Diagnostics
    • - Lighting System - Driving Light TypeIdentification
    • - Lighting System - Driving Light Type ADiagnostics
    • - Lighting System - Driving Light Type BDiagnostics
    • - Lighting System - Driving Light Type CDiagnostics
    • - Lighting System - Driving Light Type DDiagnostics
    • - Lighting System - Exit Lighting Diagnostics
    • - Lighting System - Field Light TypeIdentification
    • - Lighting System - Field Light Type ADiagnostics
    • - Lighting System - Field Light Type BDiagnostics
    • - Lighting System - Field Light Type CDiagnostics
    • - Lighting System - Field Light Type DDiagnostics
    • - Lighting System - Hazard/Turn LightingType Identification
    • - Lighting System - Hazard/Turn LightingType A Diagnostics
    • - Lighting System - Hazard/Turn LightingType B Diagnostics
    • - Lighting System - Marker Lamp TypeIdentification
    • - Lighting System - Marker Lamp Type ADiagnostics
    • - Lighting System - Marker Lamp Type BDiagnostics
    • - Lighting System - Panel Lamp TypeIdentification
    • - Lighting System - Panel Lamp Type ADiagnostics
    • - Lighting System - Panel Lamp Type BDiagnostics
    • - Lighting System - Rear Discharge LampType Identification
    • - Lighting System - Rear Discharge LampType A Diagnostics
    • - Lighting System - Rear Discharge LampType B Diagnostics
    • - Lighting System - Service Lamps - EngineArea Diagnostics
    • - Lighting System - Service Lamps - GullwingDoor Diagnostics
    • - Lighting System - Service Lamps - ShoeArea Diagnostics
    • - Lighting System - Side Finder Lamp TypeIdentification
    • - Lighting System - Side Finder Lamp Type ADiagnostics
    • - Lighting System - Side Finder Lamp Type BDiagnostics
    • - Lighting System - Stubble Lamp TypeIdentification
    • - Lighting System - Stubble Lamp Type ADiagnostics
    • - Lighting System - Stubble Lamp Type BDiagnostics
    • - Lighting System - Unloading Auger LightType Identification
    • - Lighting System - Unloading Auger LightType A Diagnostics
    • - Lighting System - Unloading Auger LightType B Diagnostics
    • - Mirror Heating Diagnostics
    • - Electrically Adjustable Mirrors Diagnostics
    • - Multi-Function Lever Diagnostics
    • - Quick-Stop Diagnostics
    • - Radio System Type Identification
    • - Radio System Type A Diagnostics
    • - Radio System Type B Diagnostics
    • - Reel Fore/Aft Type Identification
    • - Reel Fore/Aft Type A Diagnostics
    • - Reel Fore/Aft Type B Diagnostics
    • - Reel Resume - Fore/Aft Diagnostics
    • - Reel Raise/Lower Type Identification
    • - Reel Raise/Lower Type A Diagnostics
    • - Reel Raise/Lower Type B Diagnostics
    • - Reel Resume - Raise/Lower Diagnostics
    • - Reel Speed Diagnostics
    • - Remote Shoe Adjust - Chaffer Diagnostics
    • - Remote Shoe Adjust - PrecleanerDiagnostics
    • - Remote Shoe Adjust - Sieve Diagnostics
    • - Right Control Unit Overall Diagnostics
    • - Road/Field System Diagnostics
    • - Separator Engage Diagnostics
    • - Service Power Diagnostics
    • - Starter Motor System Diagnostics
    • - Tailings Monitor Diagnostics
    • - Transmission Lock Diagnostics
    • - Unloading Auger Engage Diagnostics
    • - Unloading Auger Swing Type Identification
    • - Unloading Auger Swing Type A Diagnostics
    • - Unloading Auger Swing Type B Diagnostics
    • - VISIONTRAK™ - Diagnostics
    • - Warning Display Panel Type Identification
    • - Warning Display Panel Diagnostics - Type A
    • - Warning Display Panel Diagnostics - Type B
    • - Clean Grain Elevator Speed Warning - TypeIdentification
    • - Clean Grain Elevator Speed WarningDiagnostics - Type A
    • - Clean Grain Elevator Speed WarningDiagnostics - Type B
    • - Conveyor Auger Speed WarningDiagnostics
    • - Cylinder Speed Warning Diagnostics
    • - Engine Air Filter Warning - TypeIdentification
    • - Engine Air Filter Warning Diagnostics - TypeA
    • - Engine Air Filter Warning Diagnostics - TypeB
    • - Engine Oil Pressure Warning - TypeIdentification
    • - Engine Oil Pressure Warning Diagnostics -Type A
    • - Engine Oil Pressure Warning Diagnostics -Type B
    • - Engine Speed Warning - Type Identification
    • - Engine Speed Warning Diagnostics - Type A
    • - Engine Speed Warning Diagnostics - Type B
    • - Engine Temperature Warning - TypeIdentification
    • - Engine Temperature Warning Diagnostics -Type A
    • - Engine Temperature Warning Diagnostics -Type B
    • - Separator Speed Warning Diagnostics
    • - Grain Tank Cover Warning Diagnostics
    • - Grain Tank 3/4 Full Warning Diagnostics
    • - Grain Tank Full Warning Diagnostics
    • - Hydraulic Oil Temperature WarningDiagnostics
    • - Hydrostatic Charge Pressure WarningDiagnostics
    • - Low Fuel Warning Diagnostics
    • - Main Gearcase Filter Warning Diagnostics
    • - Main Gearcase Pressure WarningDiagnostics
    • - Main Gearcase Temperature WarningDiagnostics
    • - Parking Brake Warning Diagnostics
    • - Separator Plugged Warning Diagnostics
    • - Straw Chopper Speed Warning Diagnostics
    • - Tailings Elevator Speed WarningDiagnostics
    • - Unloading Auger Engaged WarningDiagnostics
    • - Voltage Warning Diagnostics
    • - Wiper System Diagnostics
    • - Circuit Code Listing
    • - Connector Locations
  • Section 250 - Power Train
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Final Drive Diagnostics
    • - Transmission Diagnostics
    • - Hydrostatic Diagnostics
    • - Component Location
  • Section 255 - Four-Wheel Drive
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Two Speed Four Wheel Drive Diagnostics
    • - Component Location
  • Section 260 - Brake Systems
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • -Service BrakeDiagnostics
    • - Park Brake Diagnostics
    • - Component Location
  • Section 270 - Hydraulic System
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Basic System Diagnostics
    • - BOSCH Header Height Diagnostics
    • - Chaff Spreader Diagnostics
    • - Cylinder Speed Adjust Diagnostics
    • - HEADERTRAK™ Tilt Diagnostics
    • - HILLMASTER II™ Diagnostics
    • - Hydraulic System Overheating Diagnostics
    • - Multi-Coupler Diagnostics
    • - Reel Fore/Aft Hydraulic Diagnostics
    • - Reel Raise/Lower Hydraulic Diagnostics
    • - Reel Reverser Diagnostics
    • - Reel Speed Type Identification
    • - Reel Speed Type A Diagnostics
    • - Reel Speed Type B Diagnostics
    • - Reverser Shift Diagnostics
    • - Unloading Auger Swing Diagnostics
    • - Component Location
  • Section 275 - Main Gearcase System
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Main Gearcase Diagnostics
    • - Main Gearcase Pressure Low Diagnostics
    • - Main Gearcase Temperature High Diagnostics
    • - Main Gearcase Filter Restricted Diagnostics
    • - Separator Engage Diagnostics
    • - Unloading Auger Engage Diagnostics
    • - Component Location
  • Section 280 - Steering System
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - Steering Diagnostics
    • - Component Location
  • Section 290 - CLIMATRAK™ System
    • Contents
    • - General Information
    • - Test Procedures and Adjustments
    • - CLIMATRAK™ Diagnostics
    • - Component Location
  • Section 300 - Separator
    • Contents
    • - General Information
    • - Separator Vibration Diagnostics
    • - Component Location
Document type
Diagnostic technical manual
Language
English
Machinery type
grain combine
TM4698-preview.pdf - 1.34MB

A Diagnostic Technical Manual is a specialized resource designed to help operators and technicians identify and resolve mechanical, electrical, and hydraulic issues. Unlike a standard repair manual, the diagnostic version focuses on troubleshooting, error code interpretation, and system testing.

What’s included in this document:

  • Detailed electrical and hydraulic schematics for precise fault finding.

  • Step-by-step diagnostic procedures for engine, transmission, and onboard electronics.

  • Descriptions of diagnostic trouble codes (DTC) and their solutions.

  • Operational tests to ensure your equipment meets factory performance standards.

Using an original diagnostic manual ensures accurate repairs, minimizes downtime, and prevents costly mistakes by identifying the root cause of equipment failure before you start replacing parts.

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