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John Deere 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS combine diagnostic technical manual (TM4937)

Name: John Deere 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS combine diagnostic technical manual (TM4937)
Brand: John Deere
SKU: TM4937
Price: 68.9 USD
Availability: InStock

Reference TM4937

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Item Number: TM4937

Models: 9540, 9560, 9580, 9640, 9660, 9680, 9780CTS, 9540i, 9560i, 9580i, 9640i, 9660i, 9680i, 9780iCTS, and Hillmaster Combines

Format: PDF

Type: Diagnostic technical manual

Pages: 3390

File size: 111.70 MB

Language: English

Date: February 2007

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Table of Contents for TM4937 manual

Contents
Foreword
Section 210 General
- Contents
- Safety
- Combine and Component Identification
- Standard Torque Values
- Diagnostic and Testing Procedures
Section 211 Diagnostic Trouble Codes
- Contents
- A00 Engine Control Unit Diagnostic TroubleCodes
- C00 Armrest Control Unit Diagnostic TroubleCodes
- C03 Cornerpost Control Unit DiagnosticTrouble Codes
- Control Unit SSU Diagnostic Trouble Codes
- Control Unit SSU Last Exit Codes
- E00 Tailings Master Sensor Diagnostic TroubleCodes
- E01 Header Control Unit Diagnostic TroubleCodes
- E02 Right Control Unit Diagnostic TroubleCodes
- E03 Left Control Unit Diagnostic TroubleCodes
- E04 Left Control Unit 2 Diagnostic TroubleCodes
- E13 Control Unit E13 Diagnostic TroubleCodes
- E14 Control Unit E14 Diagnostic TroubleCodes
- E15 Control Unit E15 Diagnostic TroubleCodes
- GreenStar Display Warning Messages and DiagTrouble Codes
- GreenStar KeyCard and PC Data Storage CardWarning Messages
- GreenStar Mobile Processor WarningMessages
- Harvest Doc Warning Messages
- Moisture Sensor Diagnostic Trouble Codes
- StarFire iTC Diagnostic Trouble Codes
- StarFire Receiver Warning Messages
- Terrain Compensation Module DiagnosticTrouble Codes
- UIM External Display Diagnostic TroubleCodes
- VTi GreenStar Display 2100/2600 DiagnosticTrouble Codes
Section 212 Observable Symptoms
- Contents
- Engine System
- Air Intake and Cooling Systems
- Electrical System
- Power Train System
- Four-Wheel Drive System
- Brake System
- Hydraulic System
- Main Gearcase System
- Steering System
- ClimaTrak System
- Separator System
Section 220 Engine
- Contents
- General Information
- Test Procedures and Adjustments
- Engine Type Identification
- Engine Diagnostics Type A
- Engine Diagnostics Type B
- Engine Diagnostics Type C
- Engine Diagnostics Type D
- Engine Diagnostics Type E
- Component Identification and Location
Section 230 Air Intake and Cooling Systems
- Contents
- General Information
- Test Procedures and Adjustments
- Air Intake System Diagnostics
- Engine Cooling Package Type Identification
- Engine Cooling Package Diagnostics Type A
- Engine Cooling Package Diagnostics Type B
- Component Identification and Location
Section 240 Electrical System
- Contents
- How to Use This Diagnostic Information
- Accessing Diagnostic Trouble Codes andAddresses
- Diagnostic Trouble Codes, WarningMessages and Fault Codes
- Diagnostic Addresses By Control Unit
- Calibration Procedures
- Machine Setting Addresses
- Functional Schematics
- Alternator and Battery Diagnostics
- Armrest Control Unit Overall Diagnostics
- Automatic Combine Adjust TypeIdentification
- Automatic Combine Adjust Diagnostics -Type A
- Automatic Combine Adjust Diagnostics -Type B
- Auxiliary Power Strip Outlet Diagnostics
- Backup Alarm Type Identification
- Backup Alarm Diagnostics Type A
- Backup Alarm Diagnostics Type B
- CAN Bus Type Identification
- CAN Bus 1 Diagnostics Type A
- CAN Bus 1 Diagnostics Type B
- CAN Bus 2 Diagnostics
- Chopper Vane Adjust Diagnostics
- Cleaning Fan Speed Adjust Diagnostics
- ClimaTrak™ Type Identification
- ClimaTrak Diagnostics Type A
- ClimaTrak Diagnostics Type B
- ClimaTrak Diagnostics Type C
- ComfortCommand™ Seat Diagnostics
- Control Unit E13 Overall Diagnostics
- Control Unit E14 Overall Diagnostics
- Control Unit E15 Overall Diagnostics
- Control Unit SSU Overall Diagnostics
- Cornerpost Control Unit Overall Diagnostics
- Cornerpost Chaffer Position Diagnostics
- Cornerpost Cleaning Fan SpeedDiagnostics
- Cornerpost Engine Hourmeter Diagnostics
- Cornerpost Engine Speed TypeIdentification
- Cornerpost Engine Speed Diagnostics -Type A
- Cornerpost Engine Speed Diagnostics -Type B
- Cornerpost Engine Speed Diagnostics -Type C
- Cornerpost Engine Speed Diagnostics -Type D
- Cornerpost Engine Speed Diagnostics -Type E
- Cornerpost Engine Temperature TypeIdentification
- Cornerpost Engine TemperatureDiagnostics Type A
- Cornerpost Engine TemperatureDiagnostics Type B
- Cornerpost Engine TemperatureDiagnostics Type C
- Cornerpost Engine TemperatureDiagnostics Type D
- Cornerpost Engine TemperatureDiagnostics Type E
- Cornerpost Feeder House SpeedDiagnostics
- Cornerpost Fuel Gauge Diagnostics
- Cornerpost Ground Speed Diagnostics
- Cornerpost HeaderTrak™ GroundPressure Diagnostics
- CornerpostHeaderTrak Tilt PositionDiagnostics
- Cornerpost Precleaner PositionDiagnostics
- Cornerpost Separator HourmeterDiagnostics
- Cornerpost Sieve Position Diagnostics
- Cornerpost Threshing ClearanceDiagnostics
- Cornerpost Threshing Speed Diagnostics
- Delayed Power Diagnostics
- Dial-A-Speed™ Diagnostics
- Engine Compartment Relay Panel TypeIdentification
- Engine Compartment Relay PanelDiagnostics Type A
- Engine Compartment Relay PanelDiagnostics Type B
- Engine Compartment Relay PanelDiagnostics Type C
- Engine Control Unit Type Identification
- Engine Control Unit Overall Diagnostics -Type A
- Engine Control Unit Overall Diagnostics -Type B
- Engine Control Unit Overall Diagnostics -Type C
- Engine and Fuel Control Type Identification
- Engine and Fuel Control Diagnostics TypeA
- Engine and Fuel Control Diagnostics TypeB
- Engine and Fuel Control Diagnostics TypeC
- Engine and Fuel Control Diagnostics TypeD
- Engine and Fuel Control Diagnostics TypeE
- Feeder House/Reel Reverser TypeIdentification
- Feeder House/Reel Reverser Diagnostics -Type A
- Feeder House/Reel Reverser Diagnostics -Type B
- Four-Wheel Drive Diagnostics
- Fuel Transfer Pump Type Identification
- Fuel Transfer Pump Diagnostics Type A
- Fuel Transfer Pump Diagnostics Type B
- Fuel Transfer Pump Diagnostics Type C
- Glow Plugs Type Identification
- Glow Plug Diagnostics Type A
- Glow Plug Diagnostics Type B
- Grain Tank Cover Fold Type Identification
- Grain Tank Cover Fold Diagnostics Type A
- Grain Tank Cover Fold Diagnostics Type B
- GreenStar Data Card Type Identification
- GreenStar Data Card Diagnostics Type A
- GreenStar Data Card Diagnostics Type B
- GreenStar Display Type Identification
- GreenStar Display Diagnostics Type A
- GreenStar Display Diagnostics Type B
- GreenStar Documentation Type Identification
- GreenStar Documentation Diagnostics -Type A
- GreenStar Documentation Diagnostics -Type B
- GreenStar Documentation Diagnostics -Type C
- GreenStar External Display ControlDiagnostics
- GreenStar Mass Flow Sensor Diagnostics
- GreenStar Mobile Processor Diagnostics
- GreenStar Moisture Sensor Diagnostics
- GreenStar Printer Diagnostics
- GreenStar RTK (Real Time Kinematic) TypeIdentification
- GreenStar RTK Diagnostics Type A
- GreenStar RTK Diagnostics Type B
- GreenStar StarFire Type Identification
- GreenStar StarFire Diagnostics Type A
- GreenStar StarFire Diagnostics Type B
- GreenStar StarFire Diagnostics Type C
- GreenStar Steering Auto TypeIdentification
- GreenStar Steering Auto Diagnostics -Type A
- GreenStar Steering Auto Diagnostics -Type B
- GreenStar Steering Auto Diagnostics -Type C
- GreenStar Steering Auto Diagnostics -Type D
- GreenStar Steering Manual Diagnostics
- Header Control Unit Overall Diagnostics
- Header Engage Diagnostics
- Header Raise/Lower Diagnostics
- HeaderTrak™ System Type Identification
- -HeaderTrak -Return to CutDiagnostics
- HeaderTrak Stubble Height Diagnostics
- HeaderTrak Ground Pressure Diagnostics
- HeaderTrak Automatic Tilt Diagnostics
- HeaderTrak Manual Tilt Type Identification
- HeaderTrak Manual Tilt Diagnostics TypeA
- HeaderTrak Manual Tilt Diagnostics TypeB
- HillMaster II™ Diagnostics
- Horn Diagnostics
- Hydrostatic Drive Control Diagnostics -Auto Feed Rate
- Hydrostatic Drive Control Diagnostics -Manual
- Intake Air Heater Diagnostics
- Left Control Unit Overall Diagnostics
- Left Control Unit Control Relay Board LinkDiagnostics
- Lighting System Overall Diagnostics
- Lighting System Automatic BeaconDiagnostics
- Lighting System Beacon Diagnostics
- Lighting System Brake Light Diagnostics
- Lighting System Dome Light Diagnostics
- Lighting System Driving Light TypeIdentification
- Lighting System Driving Light DiagnosticsType A
- Lighting System Driving Light DiagnosticsType B
- Lighting System Driving Light DiagnosticsType C
- Lighting System Exit Lighting Diagnostics
- Lighting System Field Light TypeIdentification
- Lighting System Field Light Diagnostics -Type A
- Lighting System Field Light Diagnostics -Type B
- Lighting System Hazard/Turn Light TypeIdentification
- Lighting System Hazard/Turn LightDiagnostics Type A
- Lighting System Hazard/Turn LightDiagnostics Type B
- Lighting System Marker Light Diagnostics
- Lighting System Panel Light Diagnostics
- Lighting System Rear Discharge LightDiagnostics
- Lighting System Engine Area Service LightDiagnostics
- Lighting System Gullwing Door ServiceLight Diagnostics
- Lighting System Shoe Service LightDiagnostics
- Lighting System Side Finder LightDiagnostics
- Lighting System Stubble Light Diagnostics
- Lighting System Unloading Auger LightDiagnostics
- Mirrors Heating Diagnostics
- Mirrors Adjustment Diagnostics
- Multi-Function Lever Diagnostics
- Quick-Stop System Diagnostics
- Radio System Diagnostics
- Reel Fore/Aft Type Identification
- Reel Fore/Aft Diagnostics Type A
- Reel Fore/Aft Diagnostics Type B
- Reel Fore/Aft Resume Diagnostics
- Reel Raise/Lower Type Identification
- Reel Raise/Lower Diagnostics Type A
- Reel Raise/Lower Diagnostics Type B
- Reel Raise/Lower Resume Diagnostics
- Reel Speed Adjust Diagnostics
- Remote Shoe Adjust Chaffer Diagnostics
- Remote Shoe Adjust PrecleanerDiagnostics
- Remote Shoe Adjust Sieve Diagnostics
- Right Control Unit Overall Diagnostics
- Road/Field System Diagnostics
- Road Speed Limit Diagnostics
- Separator Engage Diagnostics
- Starting Motor System Diagnostics
- Tailings Monitor System Diagnostics
- Threshing Clearance Adjust Diagnostics
- Threshing Speed Adjustment TypeIdentification
- Threshing Speed Adjustment Diagnostics -Type A
- Threshing Speed Adjustment Diagnostics -Type B
- Transmission Lock Diagnostics
- Unloading Auger Engage Diagnostics
- Unloading Auger Swing Type Identification
- Unloading Auger Swing Diagnostics TypeA
- Unloading Auger Swing Diagnostics TypeB
- VisionTrak™ Diagnostics
- Warning Display Panel Overall Diagnostics
- Beater Speed Warning Diagnostics
- Clean Grain Elevator Speed WarningDiagnostics
- Conveyor Auger Speed WarningDiagnostics
- Discharge Beater Speed WarningDiagnostics
- Engine Air Filter Plugged Warning TypeIdentification
- Engine Air Filter Plugged WarningDiagnostics Type A
- Engine Air Filter Plugged WarningDiagnostics Type B
- Engine Air Filter Plugged WarningDiagnostics Type C
- Engine Air Filter Plugged WarningDiagnostics Type D
- Engine Oil Pressure Warning TypeIdentification
- Engine Oil Pressure Warning Diagnostics -Type A
- Engine Oil Pressure Warning Diagnostics -Type B
- Engine Oil Pressure Warning Diagnostics -Type C
- Engine Oil Pressure Warning Diagnostics -Type D
- Engine Speed Warning Type Identification
- Engine Speed Warning Diagnostics Type A
- Engine Speed Warning Diagnostics Type B
- Engine Speed Warning Diagnostics Type C
- Engine Speed Warning Diagnostics Type D
- Engine Temperature Warning TypeIdentification
- Engine Temperature Warning Diagnostics -Type A
- Engine Temperature Warning Diagnostics -Type B
- Engine Temperature Warning Diagnostics -Type C
- Engine Temperature Warning Diagnostics -Type D
- Grain Separator Speed Warning TypeIdentification
- Grain Separator Speed Warning DiagnosticsType A
- Grain Separator Speed Warning DiagnosticsType B
- Grain Tank Cover Warning Diagnostics
- Grain Tank 3/4 Full Warning Diagnostics
- Grain Tank Full Warning Type Identification
- Grain Tank Full Warning Diagnostics TypeA
- Grain Tank Full Warning Diagnostics TypeB
- Hydraulic Oil Temperature WarningDiagnostics
- Hydrostatic Charge Pressure WarningDiagnostics
- Low Fuel Warning Diagnostics
- Main Gearcase Filter Restricted WarningDiagnostics
- Main Gearcase Pressure WarningDiagnostics
- Main Gearcase Temperature WarningDiagnostics
- Parking Brake Warning Diagnostics
- Separator Plugged Warning Diagnostics
- Straw Chopper Speed Warning Diagnostics
- Tailings Elevator Speed WarningDiagnostics
- Threshing Speed Warning Diagnostics
- Unloading Auger Engaged WarningDiagnostics
- Voltage Warning Diagnostics
- Wiper System Diagnostics
- Circuit Code Listing
- Connector Locations
- Connector Repair Procedures
Section 250 Power Train
- Contents
- General Information
- Test Procedures and Adjustments
- Final Drive Diagnostics
- Transmission Diagnostics
- Hydrostatic Drive Type Identification
- Hydrostatic Drive Diagnostics Type A
- Hydrostatic Drive Diagnostics Type B
- Component Identification and Location
Section 255 Four-Wheel Drive
- Contents
- General Information
- Test Procedures and Adjustments
- Two-Speed Four-Wheel Drive Diagnostics
- Component Identification and Location
Section 260 Brake Systems
- Contents
- General Information
- Test Procedures and Adjustments
- Service Brake Diagnostics
- Park Brake Diagnostics
- Component Identification and Location
Section 270 Hydraulic System
- Contents
- General Information
- Test Procedures and Adjustments
- Basic Hydraulic System Type Identification
- Basic Hydraulic System Diagnostics Type A
- Basic Hydraulic System Diagnostics Type B
- Basic Hydraulic System Diagnostics Type C
- Basic Hydraulic System Diagnostics Type D
- Chaff Spreader Drive Diagnostics
- Feeder House Reverser Shift Diagnostics
- Header Raise/Lower Diagnostics
- HeaderTrak™ Tilt Type Identification
- HeaderTrak™ Tilt Diagnostics Type A
- HeaderTrak™ Tilt Diagnostics Type B
- HeaderTrak™ Tilt Diagnostics Type C
- HeaderTrak™ Tilt Diagnostics Type D
- HillMaster II™ Type Identification
- HillMaster II™ Diagnostics Type A
- HillMaster II™ Diagnostics Type B
- Hydraulic System Overheating TypeIdentification
- Hydraulic System Overheating Diagnostics -Type A
- Hydraulic System Overheating Diagnostics -Type B
- Hydraulic System Overheating Diagnostics -Type C
- Hydraulic System Overheating Diagnostics -Type D
- Multi-Coupler Diagnostics
- Reel Drive Diagnostics
- Reel Fore/Aft Type Identification
- Reel Fore/Aft Diagnostics Type A
- Reel Fore/Aft Diagnostics Type B
- Reel Raise/Lower Type Identification
- Reel Raise/Lower Diagnostics Type A
- Reel Raise/Lower Diagnostics Type B
- Threshing Speed Adjust Type Identification
- Threshing Speed Adjust Diagnostics TypeA
- Threshing Speed Adjust Diagnostics TypeB
- Unloading Auger Swing Type Identification
- Unloading Auger Swing Diagnostics TypeA
- Unloading Auger Swing Diagnostics Type B
- Component Identification and Location
Section 275 Main Gearcase System
- Contents
- General Information
- Test Procedures and Adjustments
- Main Gearcase Overall Diagnostics
- Main Gearcase Filter Restricted Diagnostics
- Main Gearcase Pressure Low DiagnosticsType Identification
- Main Gearcase Pressure Low Diagnostics -Type A
- Main Gearcase Pressure Low Diagnostics -Type B
- Main Gearcase Temp. High Diagnostics TypeIdentification
- Main Gearcase Temperature HighDiagnostics Type A
- Main Gearcase Temperature High DiagnosticsType B
- Separator Engage Diagnostics
- Unloading Auger Engage Diagnostics
- Component Identification and Location
Section 280 Steering System
- Contents
- General Information
- Test Procedures and Adjustments
- Steering System Type Identification
- Steering Diagnostics Type A
- Steering Diagnostics Type B
- Component Identification and Location
Section 290 ClimaTrak™ System
- Contents
- General Information
- Test Procedures and Adjustments
- ClimaTrak™ Type Identification
- ClimaTrak™ Diagnostics Type A
- ClimaTrak™ Diagnostics Type B
- Component Identification and Location
Section 300 Separator
- Contents
- General Information
- Separator Vibration Type Identification
- Separator Vibration Diagnostics Type A
- Separator Vibration Diagnostics Type B
- Component Identification and Location

Document type: Diagnostic technical manual
Language: English
Machinery type: grain combine

Brand

TM4937-preview.pdf - 1.81MB

A Diagnostic Technical Manual is a specialized resource designed to help operators and technicians identify and resolve mechanical, electrical, and hydraulic issues. Unlike a standard repair manual, the diagnostic version focuses on troubleshooting, error code interpretation, and system testing.

What’s included in this document:

Detailed electrical and hydraulic schematics for precise fault finding.
Step-by-step diagnostic procedures for engine, transmission, and onboard electronics.
Descriptions of diagnostic trouble codes (DTC) and their solutions.
Operational tests to ensure your equipment meets factory performance standards.

Using an original diagnostic manual ensures accurate repairs, minimizes downtime, and prevents costly mistakes by identifying the root cause of equipment failure before you start replacing parts.

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