KOMATSU-SEBM015115 Komatsu HM300-5 dump truck pdf shop manual
English

Komatsu HM300-5 dump truck pdf shop manual

KOMATSU-SEBM015115
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Format: PDF

Pages: 1461

File size: 53.99 MB

Language: English

Models: HM300-5 SN 10001 and up

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Table of Contents for KOMATSU-SEBM015115 manual

  • MAIN MENU
  • COVER
  • CONTENTS
  • SAFETY
  • FOREWARD
    • GENERAL
    • HOW TO READ THE SHOP MANUAL
    • HOISTING INSTRUCTIONS
    • METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER
    • COATING MATERIALS
    • STANDARD TIGHTENING TORQUE
    • ELECTRIC WIRE CODE
    • CONVERSION TABLE
    • UNITS
  • 01 GENERAL
    • GENERAL ASSEMBLY DRAWING
    • SPECIFICATIONS
    • WEIGHT TABLE
    • LIST OF LUBRICANT AND WATER
  • 10 STRUCTURE AND FUNCTION
    • RADIATOR, TORQUE CONVERTER, OIL COOLER, AFTER COOLER
    • POWER TRAIN SKELETON
    • OUTPUT SHAFT
    • DRIVE SHAFT
    • TORQUE CONVERTER, TRANSMISSION AND BRAKE COOLING HYDRAULIC PIPING
    • HYDRAULIC CIRCUIT DIAGRAM FOR TORQUE CONVERTER, TRANSMISSION AND BRAKE COOLING
    • TORQUE CONVERTER, TRANSMISSION AND BRAKE COOLING HYRDAULIC CIRCUIT SCHEMATICS
    • TORQUE CONVERTER
    • TORQUE CONVERTER VALVE
    • LOCKUP SOLENOID VALVE
    • TRANSMISSION
    • TRANSMISSION VALVE
    • ECMV (ELECTRONIC CONTROL MODULATION VALVE)
    • FRONT AXLE
    • REAR AXLE
    • DIFFERENTIAL
    • FINAL DRIVE
    • FRONT BRAKE
    • REAR BRAKE
    • PARKING BRAKE
    • WHEELS
    • REAR AXLE SUPPORT
    • STEERING SYSTEM
    • STEERING WHEEL
    • STEERING LINKAGE
    • SUSPENSION SYSTEM
    • SUSPENSION CYLINDER
    • AIR PIPING
    • AIR CIRCUIT DIAGRAM
    • AIR GOVERNOR
    • AIR DRYER
    • SAFETY VALVE
    • CHECK VALVE
    • DOUBLE CHECK VALVE
    • HAND BRAKE VALVE
    • BRAKE VALVE
    • EMERGENCY BRAKE CONTROL VALVE
    • PARKING BRAKE CONTROL VALVE
    • RELAY VALVE
    • PARKING BRAKE RELAY VALVE
    • FRONT BRAKE CHAMBER
    • REAR BRAKE CHAMBER
    • PARKING BRAKE CHAMBER
    • SLACK ADJUSTER
    • FRONT DRIVE HYDRAULIC CIRCUIT DIAGRAM
    • FRONT DRIVE PISTON PUMP
    • FRONT DRIVE PISTON MOTOR
    • CHARGE PUMP OIL FILTER
    • HYDRAULIC PIPING
    • HYDRAULIC CIRCUIT DIAGRAM
    • HYDRAULIC CIRCUIT SCHEMATICS
    • DUMP BODY CONTROL
    • HYDRAULIC TANK, FILTER
    • DEMAND VALVE
    • STEERING CONTROL VALVE
    • CROSS-OVER RELIEF VALVE
    • HOIST VALVE
    • DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB
    • DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB
    • FRONT BRAKE CUT-OFF VALVE
    • OVERRUN PREVENTION VALVE
    • EXHAUST BRAKE VALVE
    • HORN VALVE
    • WIPER SWITCH
    • WIPER RELAY
    • AIR CONDITIONER
    • ENGINE CONTROL SYSTEM
    • EXHAUST BRAKE
    • AUTOMATIC RETARD SPEED CONTROL SYSTEM (OP)
    • AUTOMATIC SHIFT CONTROL SYSTEM
    • AUTOMATIC EMERGENCY STEERING SYTEM
    • AUTOMATIC SUSPENSION SYSTEM
    • PAYLOAD METER (PRINTER TYPE)
    • ELECTRICAL CIRCUIT DIAGRAM
    • PRINCIPLE OF CALCULATION
    • FEATURES OF EQUIPMENT
    • PAYLOAD METER II (CARD TYPE)
    • MACHINE MONITOR SYSTEM
    • OIL FILTER CAUTION SYSTEM (IF EQUIPPED)
    • FRONT DRIVE SYSTEM
    • 4-WHEEL DRIVE CONTROLLER
    • ECMV
    • SENSORS, SWITCHES
  • 20 TESTING AND ADJUSTING
    • STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
    • STANDARD VALUE TABLE FOR CHASSIS
    • STANDARD VALUE TABLE FOR ELECTRICAL PARTS
    • TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
    • ADJUSTING VALVE CLEARANCE
    • MEASURING COMPRESSION PRESSURE
    • MEASURING BLOW-BY
    • ADJUSTING ALTERNATOR BELT TENSION
    • ADJUSTING FAN BELT TENSION
    • MEASURING ENGINE SPEED
    • MEASURING ENGINE OIL PRESSURE
    • MEASURING BOOST PRESSURE
    • MEASURING EXHAUST TEMPERATURE
    • MEASURING EXHAUST GAS COLOR
    • TESTING AND ADJUSTING FUEL INJECTION TIMING
    • AIR BLEEDING FROM FUEL SYSTEM
    • CHECKING FOR LEAKAGE IN FUEL SYSTEM
    • MEASURING FUEL PRESSURE
    • REALEASING REMAINING PRESSURE IN FUEL SYSTEM
    • HANDLING EQUIPMENT IN FUEL CIRCUIT
    • REDUCED CYLINDER MODE OPERATION
    • HANDLING OF ENGINE CONTROLLER HIGH CONTROLLER HIGH TENSION CIRCUIT
    • ADJUSTING ENGINE STOP MOTOR CABLE
    • ADJUSTING ACCELERATOR PEDAL
    • ADJUSTING ENGINE SPEED SENSOR
    • ADJUSTING TRANSMISSION SPEED SENSOR
    • TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
    • TESTING ECMV OIL PRESSURE
    • TESTING TORQUE CONVERTER STALL SPEED
    • TESTING BRAKE PRESSURE
    • BLEEDING AIR FROM BRAKE CIRCUIT
    • TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
    • TESTING WEAR OF FRONT BRAKE PAD
    • TESTING WEAR OF FRONT BRAKE DISC
    • TESTING WEAR OF REAR BRAKE DISC
    • TESTING REAR BRAKE CAUTION SYSTEM
    • TESTING AND ADJUSTING SUSPENSION CYLINDER
    • TESTING AND ADJUSTING SET PRESSURE OF AIR GOVERNOR
    • ADJUSTING HOIST LEVER LINKAGE
    • ADJUSTING BODY POSITIONER
    • TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING, HOIST CIRCUIT
    • AIR BLEEDING FROM STEERING CYLINDER
    • BLEEDING AIR FROM FRONT DRIVE HYDAULIC CIRCUIT
    • ADJUSTING ELECTRONIC MONITOR
    • SETTING ROTARY SWITCH
    • METHOD OF DELETING DATA FROM TRANSMISSION CONTROLLER MEMORY
    • METHOD FOR EMERGENCY ESCAPE WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM
    • PM CLINIC CHECK SHEET
    • TROUBLESHOOTING
  • 30 DISASSEMBLY AND ASSEMBLY
    • METHOD OF USING MANUAL
    • PRECAUTIONS WHEN CARRYING OUT OPERATION
    • SPECIAL TOOL LIST
    • SKETCHES OF SPECIAL TOOLS
    • STARTING MOTOR
    • ALTERNATOR
    • ENGINE OIL COOLER
    • FUEL INJECTION PUMP ASSEMBLY
    • FUEL SUPPLY PUMP
    • AIR COMPRESSOR
    • AIR CONDITIONER COMPRESSOR
    • AIR CONDITIONER CONDENSER
    • WATER PUMP
    • AFTERCOOLER
    • EXHAUST BRAKE CYLINDER
    • TURBOCHARGER
    • NOZZLE HOLDER
    • FUEL INJECTOR
    • CYLINDER HEAD
    • ENGINE
    • RADIATOR, TORQUE CONVERTER OIL COOLER
    • RADIATOR, FRONT DRIVE COOLER (HD325-6W)
    • FRONT DRIVE OIL COOLER (HD325-6W)
    • OUTPUT SHAFT
    • TORQUE CONVERTER, TRANSMISSION (HD325-6, 405-6)
    • TORQUE CONVERTER, TRANSMISSION (HD325-6W)
    • TORQUE CONVERTER VALVE
    • TORQUE CONVERTER, TRANSMISSION
    • TORQUE CONVERTER
    • PTO (HD325, 405-6)
    • PTO (HD325-6W)
    • TRANSMISSION
    • TRANSMISSION CONTROL VALVE (ECMV ASSEMBLY)
    • DIFFERENTIAL
    • DIFFERENTIAL GEAR
    • FRONT WHEEL (HD325, 405-6)
    • FRONT WHEEL (HD325-6W)
    • REAR WHEEL
    • FRONT BRAKE CALIPER PAD
    • FRONT BRAKE CALIPER
    • FRONT WHEEL HUB
    • FRONT FINAL DRIVE CLUTCH, CARRIER (HD325-6W)
    • FRONT FINAL DRIVE, BRAKE (HD325-6W)
    • FRONT DRIVE SHAFT (HD325-6W)
    • REAR FINAL DRIVE CARRIER
    • REAR FINAL DRIVE
    • REAR BRAKE
    • PARKING BRAKE PAD
    • PARKING BRAKE CALIPER
    • FRONT SUSPENSION CYLINDER (HD325, 405-6)
    • FRONT SUSPENSION CYLINDER (HD325-6W)
    • VARIABLE DAMPING SELECTOR VALVE
    • REAR SUSPENSION
    • AIR GOVERNOR
    • BRAKE VALVE
    • PARKING BRAKE CHAMBER
    • FRONT BRAKE CHAMBER (HD325, 405-60
    • REAR BRAKE CHAMBER
    • FRONT BRAKE CHAMBER
    • REAR BRAKE CHAMBER
    • SLACK ADJUSTER
    • TRANSMISSION LUBRICATION, RETARDER BRAKE PUMP (HD325, 405-6)
    • TRANSMISSION LUBRICATION, RETARDER BRAKE PUMP (HD325-6W)
    • BRAKE COOLING PUMP (HD325, HD405-6)
    • BRAKE COOLING PUMP (HD325-6W)
    • HOIST, STEERING PUMP
    • FRONT DRIVE PUMP (HD325-6W)
    • EMERGENCY STEERING MOTOR PUMP
    • TRAVEL DRIVE MOTOR (HD325-6W)
    • TRAVEL MOTOR (HD325-6W)
    • STEERING VALVE
    • DEMAND VALVE
    • RELIEF VALVE
    • HOIST VALVE
    • STEERING CYLINDER
    • HOIST CYLINDER
    • BODY ASSEMBLY
    • TRANSMISSION CONTROLLER
    • SUSPENSION CONTROLLER
    • FRONT DRIVE CONTROLLER
  • 40 MAINTENANCE STANDARD
    • OUTPUT SHAFT
    • TORQUE CONVERTER VALVE
    • TORQUE CONVERTER
    • TRANSMISSION
    • ECMV (ELECTRONIC CONTROL MODULATION VALVE)
    • FRONT AXLE
    • DIFFERENTIAL
    • FINAL DRIVE (REAR)
    • FINAL DRIVE (FRONT) HD325-6W
    • FRONT BRAKE (HD325-6, 405-6)
    • FRONT BRAKE (HD325-6W)
    • REAR BRAKE
    • PARKING BRAKE
    • REAR AXLE SUPPORT
    • STEERING LINKAGE
    • FRONT SUSPENSION CYLINDER
    • REAR SUSPENSION CYLINDER
    • PARKING BRAKE CHAMBER
    • SLACK ADJUSTER
    • HYDRAULIC PUMP
    • DEMAND VALVE
    • CROSS-OVER RELIEF VALVE
    • HOIST VALVE
    • STEERING CYLINDER
    • HOIST CYLINDER
  • 90 OTHER
    • AIR PIPING DIAGRAM (HD325-6, 6W: 6001 AND UP, HD405-6: 2001 AND UP)
    • AIR PIPING DIAGRAM (HD325-6W: 5485 - 6000)
    • AIR PIPING DIAGRAM (HD325-6W: 6001 AND UP)
    • AIR CIRCUIT DIAGRAM (HD325-6W: 5485 - 6000)
    • AIR CIRCUIT DIAGRAM (HD325-6, 6W: 6001 AND UP, HD405-6: 2001 AND UP)
    • DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB (1/3 - 3/3) (HD325-6: 5680-6000, HD325-6W: 5706-6000, HD405-6: 1055-2000)
    • DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB (1/4-4/4) (HD325-6, 6W: 6001 AND UP, HD405-6: 2001 AND UP)
    • DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB (1/2-2/2) (HD325-6: 5680-6000, HD325-6W: 5706-6000, HD405-6: 1055-2000)
    • DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB (1/2-2/2) (HD325-6, 6W: 6001-6613, HD405-6: 2001 -2229)
    • DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB (1/2-2/2) (HD325-6, 6W: 6614 AND UP, HD405-6: 2230 AND UP)
    • AUTOMATIC RETARD SPEED CONTROL SYSTEM ELECTRICAL CIRCUIT DIAGRAM
    • AUTOMATIC SHIFT CONTROLLER (HD325-6: 5680-6000, HD325-6W: 5706-6000, HD405-6: 1055-2000)
    • AUTOMATIC SHIFT CONTROLLER (HD325-6, 6W: 6001 AND UP, HD405-6: 2001 AND UP)
    • AUTOMATIC SUSPENSION SYSTEM
    • PAYLOAD METER (PRINTER TYPE)
    • PAYLOAD METER II (CARD TYPE)
    • PAYLOAD METER II (PRINTER - CARD TYPE)
    • ELECTRICAL CIRCUIT DIAGRAM FOR TRANSMISSION CONTROLLER SYSTEM (HD325-6, 6W: 6001 AND UP, HD405-6: 2001 AND UP)
    • ELECTRICAL CIRCUIT DIAGRAM FOR TRANSMISSION CONTROLLER SYSTEM (1/2-2/2) (HD325-6, 6W: 6001 AND UP, HD405-6: 2001 AND UP)
    • OIL FILTER CAUTION SYSTEM
    • FRONT DRIVE SYSTEM- ELECTRICAL COMPONENT LAYOUT
Document type
Shop manual
Language
English
Machinery type
dump truck
KOMATSU-SEBM015115-preview.pdf - 1.21MB

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