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Laverda M400, M410 combine pdf workshop service manual

Name: Laverda M400, M410 combine pdf workshop service manual
Brand: Laverda
SKU: LAV-327301015L
Price: 49.9 USD
Availability: InStock

Reference LAV-327301015L

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Format: PDF

Pages: 1429

File size: 25.05 MB

Language: English

Models: M400, M410

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Table of Contents for LAV-327301015L-EN manual

Workshop Service Manual M400 - M410
TABLE OF CONTENT
1. Preface
- 1.1 Introductory notes
- 1.2 Important warnings
- 1.3 Identification number
2. General Information - 00
- 2.1 General instructions
- 2.2 Safety precautions
- 2.3 Use of the combine
- 2.4 Technical specifications
- 2.5 Lubrication
- 2.6 Service intervals
- 2.7 Combine dimensions
- 2.8 Ballast weights
- 2.9 Half-tracks with runners
- 2.10 Front tire equipment
- 2.11 Rear tire equipment
- 2.12 Rotation speed and drives when loaded – left-hand side
- 2.13 Belt and chain tension references - left-hand side
- 2.14 Rotation speed and drives when loaded – right-hand side
- 2.15 Belt and chain tension references - right-hand side
- 2.16 Location of electrical/electronic/hydraulic components
- 2.17 Machine error codes
- 2.18 Screw tightening torques (Nm)
- 2.19 Units of measurement
3. Engine - 10
- 3.1 Location of the EEM4 ECU engine serial number
- 3.2 Technical specifications
- 3.3 Main components
- 3.4 Main electrical components
- 3.5 Troubleshooting
- 3.6 Reading the stored fault codes
- 3.7 Error Codes
- 3.8 Engine power limits for emission faults
- 3.9 Engine supply
- 3.10 Injectors
- 3.11 High-pressure pump - Disassembly and refitting
- 3.12 Rail
- 3.13 Fuel filters on the engine - Replace
- 3.14 Prefilter / water separator - Replace
- 3.15 Prefilter / water separator - Replace (optional filter)
- 3.16 Bleeding the fuel system with the hand pump
- 3.17 Measuring the fuel feed pressure
- 3.18 Fuel tank
- 3.19 Intake and exhaust system
- 3.20 Engine air filter
- 3.21 Exhaust gas recirculation system
- 3.22 Selective catalytic reduction (SCR) system
- 3.23 SCR System components
- 3.24 Feed module - A84
- 3.25 Main filter - Replace
- 3.26 DEF dosing module - A85
- 3.27 Ejector temperature sensor
- 3.28 NOx sensor
- 3.29 Exhaust system
- 3.30 SCR System - Recommended equipment when carrying out checks
- 3.31 Error code diagnostics
- 3.32 Engine lubrication
- 3.33 Engine oil change
- 3.34 Replacing the engine filters
- 3.35 Closed crankcase ventilation (CCV)
- 3.36 Engine cooling system
- 3.37 Lubrication oil cooler
- 3.38 Engine cooling pump with Flexonic belt
- 3.39 Cooling circuit
- 3.40 Radiators
- 3.41 Rotary Screen and Dust Aspirator
- 3.42 Engine control unit
- 3.43 Precautions for welding operations
- 3.44 Engine control system sensors
4. Drive transmission - 14
- 4.1 Specifications
- 4.2 Tightening torques and sectional view
- 4.3 Operation description
- 4.4 Troubleshooting
- 4.5 Drive transmission
5. Transmission - 21
- 5.1 Specifications
- 5.2 Tightening torques and sections
- 5.3 Operation description
- 5.4 Troubleshooting
- 5.5 Tools
- 5.6 Gearbox
- 5.7 Gearbox internal components
- 5.8 Differential
- 5.9 Gear engagement flexible tie rods
- 5.10 Gear engagement rods
- 5.11 Gear position sensors
6. Front drive axle - 25
- 6.1 Specifications
- 6.2 STD 8 final drive sectional view (X5AS, X5BS, X6AS, X6BS)
- 6.3 HD 10 final drive sectional view (X5AL, X5BL, X6AL, X6BL)
- 6.4 Tools
- 6.5 STD 8 lateral final drive
- 6.6 STD 8 final drive housing
- 6.7 HD 10 lateral final drive
- 6.8 HD 10 final drive housing
7. Hydrostatic transmission - 29
- 7.1 Specifications
- 7.2 Hydrostatic circuit diagram 2WD (X5 - X6)
- 7.3 Hydrostatic circuit diagram 4WD (X5 - X6)
- 7.4 Hydrostatic circuit diagram 2WD (X5AL - X6AL)
- 7.5 Hydrostatic circuit diagram 4WD (X5AL - X6AL)
- 7.6 Hydrostatic circuit diagram 4WD (X5BL - X6BL)
- 7.7 Hydraulic symbols
- 7.8 Hydrostatic traction troubleshooting
- 7.9 4WD troubleshooting
- 7.10 Hydrostatic pump transmission
- 7.11 Radiator RD and oil tank
- 7.12 Hydrostatic system
- 7.13 Hydrostatic system (with 4WD system)
- 7.14 Sauer pump and motor
- 7.15 Pump 90L100 - PM4
- 7.16 Pump H1P130 - PM4
- 7.17 Motor 90M100 - MR2
- 7.18 Pressure check (Sauer 90L100 - PM4)
- 7.19 Pressure check (Sauer H1P130 - PM4a)
- 7.20 MR2 engine assembly - R/I
- 7.21 Pump assembly90L100 PM4 - R/I
- 7.22 Pump assembly H1P130 PM4 - R/I
- 7.23 Sauer pump and motor components
- 7.24 Electrically-operated servo control pump VB14 (Sauer 90L100)
- 7.25 Electrically-operated pump servo control VB14 (Sauer H1P130)
- 7.26 Pump front seal (Sauer 90L100) - Replace
- 7.27 Pump front seal VB14 (Sauer H1P130) - Replace
- 7.28 Sauer pump 90L100 valves - V13, V14a and V14b
- 7.29 Sauer pump H1P130 valves - V13, V14a, V14b, V19a and V19b
- 7.30 Motor front seal - Replace
- 7.31 Hydrostatic transmission (rear)
- 7.32 Equa-Trac valve VB13
- 7.33 Rear hydraulic motors MR3a/MR3b
8. Brakes - 33
- 8.1 Specifications
- 8.2 Main components
- 8.3 Service brake calipers
- 8.4 Operation description
- 8.5 Troubleshooting
- 8.6 Park brake
- 8.7 Service brake circuit - Air bleeding
- 8.8 Braking balancing - D./A.
- 8.9 Brake hydraulic pump - R./I.
- 8.10 Brake calipers - R./I.
- 8.11 Brake pads (set) - Replace
- 8.12 Brake disc - R./I.
9. Hydraulic system - 35
- 9.1 Specifications
- 9.2 Hydraulic components - AC
- 9.3 Hydraulic components - FL
- 9.4 Hydraulic components - HV
- 9.5 Hydraulic components - PM
- 9.6 Hydraulic components - TK
- 9.7 Hydraulic components - VB
- 9.8 Cylinder head and reel positioning hydraulic circuit
- 9.9 Crop elevator lifting and lowering
- 9.10 Reel lifting and lowering
- 9.11 Reel forward and retraction movement
- 9.12 Header flotation
- 9.13 Grain unloading auger opening/closing
- 9.14 Shuttle
- 9.15 Engagement hydraulic circuit
- 9.16 Threshing mechanism engagement and disengagement
- 9.17 Grain unloading auger engagement/disengagement
- 9.18 Engagement/disengagement of feeding mechanism
- 9.19 Engagement and disengagement of straw chopper
- 9.20 Cylinder revolution increase/decrease
- 9.21 Leveling hydraulic circuit (only X5AL and X6AL models)
- 9.22 Front lifting and lowering
- 9.23 Cross leveling
- 9.24 Leveling hydraulic circuit (only X5BL and X6BL models)
- 9.25 Front lifting and lowering
- 9.26 Cross leveling
- 9.27 Rear lifting and lowering
- 9.28 Reel hydraulic circuit
- 9.29 Parking brake hydraulic circuit
- 9.30 Park brake
- 9.31 Parking brake circuit
- 9.32 Quick hydraulic couplers - HV2
- 9.33 Hydraulic cylinders
- 9.34 Circuit pressure measurement
10. Steering - 41
- 10.1 Specifications
- 10.2 Steering linkage
- 10.3 Steering cylinder
- 10.4 Hydrostatic power steering hydraulic circuit
- 10.5 Hydrostatic power steering
11. Axles and wheels - 44
- 11.1 Specifications
- 11.2 Front axle
- 11.3 Rear axle
- 11.4 Wheel hub - R./I.
- 11.5 Steering knuckle - Replace
- 11.6 Rear axle position
12. Cab air conditioning system - 50
- 12.1 Specifications
- 12.2 Safety Precautions
- 12.3 Component location
- 12.4 Electronic control unit
- 12.5 Main components
- 12.6 Air conditioning circuit
- 12.7 Electrical diagram
13. Electrical system - 55
- 13.1 Electronic management
- 13.2 What is a CAN system?
- 13.3 NT-01 navigation
- 13.4 Diagnostics
- 13.5 A50 - EXT Controller
- 13.6 A51 - ENEDC Controller
- 13.7 A52 - FTD1 controller
- 13.8 A53 - FTD2 Controller
- 13.9 A54 - I/O leveling module
- 13.10 A82 - A83 - NOx sensor controller
- 13.11 A84 - DEF feed module
- 13.12 A85 - DEF dosing module
- 13.13 A99 - Engine controller
- 13.14 A100 - Multi-function armrest MFA
- 13.15 How to remove A100 - Multi-function armrest MFA
- 13.16 A103 - NT01 terminal
- 13.17 How to remove A103 - NT01 terminal
- 13.18 How to remove A104 - Multi-function joystick module
- 13.19 How to remove the button module on A104 - Multi-function joystick module
- 13.20 How to remove A105 - Throttle module
- 13.21 How to remove A106 - A107 - A108 and A109
- 13.22 How to remove A110 - Leveling switch module
- 13.23 How to remove A110a - AUTO/MAN cross leveling switch
- 13.24 How to remove A110b - AUTO/MAN longitudinal leveling switch
- 13.25 How to remove A110c - Raise/lower leveling push button
- 13.26 How to remove A110d - Side tilt leveling push button
- 13.27 How to remove A111 - Touch-sensitive push button module
- 13.28 A122 - HVAC air conditioning controller
- 13.29 How to remove A122 - HVAC air conditioning controller
- 13.30 A126 - Lights control panel LCP
- 13.31 How to remove A126 - Lights control panel LCP
- 13.32 A134 - EGR controller for exhaust gas recirculation
- 13.33 A135 - Wastegate actuator controller
- 13.34 A136 - Mass air flow (MAF) sensor controller
- 13.35 B7 - Fuel level sensor
- 13.36 B27 - B28 - Returns quantity sensor
- 13.37 B30 - Tachometer sensor
- 13.38 B36 - Straw chopper revolution sensor
- 13.39 B38 - Fanning mill revolution sensor
- 13.40 B39 - Crop elevator revolution sensor
- 13.41 B40 - Tailings elevator revolution sensor
- 13.42 B44 - Cylinder revolution sensor
- 13.43 B45 - MCS revolution sensor
- 13.44 B60 - B61 - Sieve performance sensor
- 13.45 B62 - B63 - Straw walker performance sensors
- 13.46 B73 - Solar radiation sensor
- 13.47 B74 - Compartment inside temperature sensor
- 13.48 B76 - External temperature sensor for air conditioning
- 13.49 B102 - DEF level/temperature sensor
- 13.50 B103 - Engine outside temperature sensor
- 13.51 B120 - B121 - B122 Position sensor
- 13.52 B124 - Tilt sensor
- 13.53 B131 - Front elevator position sensor
- 13.54 B132 - B133 - FF table slide position sensor
- 13.55 B132 - B133 - PF table skid position sensor
- 13.56 B138 - Reel revolution sensor
- 13.57 B159 - B160 - B169 - Position sensor
- 13.58 B172 - Sensor for HVAC air conditioning outlet temperature
- 13.59 B190 - Table positioning circuit pressure sensor
- 13.60 M59 - M60 - Sieve adjustment actuator
- 13.61 How to remove M59 - M60 - Sieve adjustment actuator
- 13.62 S6 - Parking brake circuit pressure switch
- 13.63 S53 - Operator presence switch
- 13.64 General calibration information
- 13.65 Multifunction armrest
- 13.66 Hand throttle
- 13.67 Linear module 1-4
- 13.68 Multifunction lever
- 13.69 Table
- 13.70 Front and rear concave
- 13.71 Top and bottom sieves
- 13.72 Shaft speed
- 13.73 Unloading auger
- 13.74 Straw chopper deflector
- 13.75 Loss sensors test
- 13.76 Front level sensors
- 13.77 Rear level sensors
- 13.78 Levelling sensor
- 13.79 Calibration and Test report
- 13.80 Electrical diagrams - X5 - X6
- 13.81 Electrical diagrams - X5AL - X6AL
- 13.82 Electrical diagrams X5BL - X6BL
14. Attachments/Headers - 58
- 14.1 "FF" type cutting table - Specifications
- 14.2 "FF" type cutting table
- 14.3 Cutting table reel
- 14.4 Threshing unit
- 14.5 Table auger
- 14.6 Feed auger adjustment
- 14.7 Adjustment of retractable fingers
- 14.8 Central shaft for retractable finger support - Replace
- 14.9 Cutting table drive transmission
- 14.10 Blade drive transmission housing lower bearing - Replace
- 14.11 Cutting table flotation feelers
- 14.12 PowerFlow cutting table - General information
- 14.13 Blade drive housing
- 14.14 Cutting table flotation feelers PF
- 14.15 Auger
- 14.16 Construction
- 14.17 Slip clutch and drive chain
- 14.18 Lay shaft
- 14.19 Feed belts
- 14.20 Reel
- 14.21 Hydraulic motor and drive chain
- 14.22 Hydraulic cylinders
15. Product feeding - 60
- 15.1 Specifications
- 15.2 PFR - Preparation and feed roller
- 15.3 PFR - Roller and torque limiter
- 15.4 Floating roller and feeder chain
- 15.5 Elevator housing adapter adjustment (X5AS, X5BS, X6AS and X6BS)
- 15.6 Elevator housing adapter adjustment (X5AL, X5BL, X6AL and X6BL)
- 15.7 Header drive transmission
- 15.8 Feeder drive transmission
- 15.9 Elevator housing shafts
- 15.10 Cutting table attachment
- 15.11 Shuttle
16. Threshing - 66
- 16.1 Specifications
- 16.2 Concave inlet
- 16.3 Concave
- 16.4 Concave adjustment controls
- 16.5 Concave rake
- 16.6 Thresher PTO
- 16.7 Cylinder variator
- 16.8 Threshing drum
- 16.9 Rear beater
- 16.10 Cylinder and MCS standard settings
- 16.11 Rotary separator drive
- 16.12 Rotary separator (MCS)
17. Straw chopper - 73
- 17.1 Specifications
- 17.2 Transmission type
- 17.3 Straw chopper control and transmission drive
- 17.4 Adjustment of the straw chopper rotor knives
- 17.5 Counter-knives
- 17.6 Chopping quality
- 17.7 Using the straw chopper on maize and sunflower
- 17.8 Straw chopper bearings - Replacement
18. Separation - 72
- 18.1 Specifications
- 18.2 Straw walker and shafts
- 18.3 Fitting straw risers
- 18.4 Rear straw walker hood opening
19. Cleaning - 74
- 19.1 Specifications
- 19.2 Cleaning drive transmission
- 19.3 Box transmission
- 19.4 Main transmission assembly - Removing and refitting
- 19.5 Box control shaft
- 19.6 Feed box
- 19.7 Upper shaker shoe
- 19.8 Lower shaker shoe
- 19.9 Adjustable sieve controls
- 19.10 Fanning mill variator
- 19.11 Fan housing
- 19.12 Basic fan setting for the main crops
20. Tank - 80
- 20.1 Specifications
- 20.2 Crop elevator to the tank
- 20.3 Grain tank
- 20.4 Doors for Grain Tank Maintenance and Cleaning
- 20.5 Access to the grain tank
- 20.6 Grain unloading auger
- 20.7 Grain tank risers
- 20.8 Complete set of risers - R./I. (X5 and X6)
- 20.9 Complete set of risers - R./I. (X5AL, X5BL, X6AL and X6BL)
- 20.10 Grain tank unloading
21. Conversion
- 21.1 Grain-maize conversion
- 21.2 Machines with a straw chopper

Language: English
Document type: Workshop service manual
Machinery type: grain combine

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LAV-327301015L-EN-preview.pdf - 645.8KB

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