Sany SY195C9, SY205C9, SY215C9 excavator pdf shop manual

Table of Contents for SANY-SY195-215C9-SM-EN manual

• SY195/205/215C9 Crawler Hydraulic Excavator Shop Manual
• Table of Contents
• Introduction
  • 1.1 How to Read the Shop Manual
  • 1.2 Terms for Maintenance Standard
  • 1.3 Handling Electrical and Hydraulic Components
  • 1.4 Hose Connector
  • 1.5 Table of Standard Tightening Torques
  • 1.6 Type of Bolts
  • 1.7 Tightening Sequence
  • 1.8 Maintenance of Half Flanges
  • 1.9 Conversion Table
• Shop Safety
  • 2.1 Hazard Alert Information
  • 2.2 General Shop Safety
  • 2.3 Precautions for sling work and giving signals
• Specifications
  • 3.1 Dimensions
  • 3.2 Working Ranges
  • 3.3 Technical Specifi cations
  • 3.4 Weight Table
  • 3.5 Recommended Oil, Fuel and Coolant
  • 3.6 Capacity Table
  • 3.7 Engine Performance Curve
• Structure and Function
  • 4.1 Engine and Cooling System
  • 4.2 Power Train
  • 4.3 Undercarriage and Frame
  • 4.4 Hydraulic System, Part 1
  • 4.5 Hydraulic System, Part 2
  • 4.6 Hydraulic System, Part 3
  • 4.7 Air Conditioning System
  • 4.8 Engine Control
  • 4.9 Electrical Control System
  • 4.10 Monitoring System
• Standard Values
  • 5.1 Standard Values of Engine related Parts
  • 5.2 Standard Values of Chassis-related Parts
• Testing and Adjusting
  • 6.1 Engine Speed Test and Calibrate
  • 6.2 Exhaust Gas Color Test
  • 6.3 Valve Clearance Adjust
  • 6.4 Compression Pressure Measure
  • 6.5 Fuel Injection Timing Test and Adjust
  • 6.6 Engine Oil Pressure Measure
  • 6.7 Engine Speed Sensor Adjust
  • 6.8 A/C Compressor Belt Tension Test and Adjust
  • 6.9 Swing Bearing Clearance Measure
  • 6.10 Track Tension Test and Adjust
  • 6.11 Hydraulic Pressure in Hydraulic Circuits Test and Adjust
  • 6.12 Control Circuit Oil Pressure Test and Adjust
  • 6.13 Solenoid Valve Output Pressure Measure
  • 6.14 Pilot Valve Output Pressure Measure
  • 6.15 Pilot Valves (Work Equipment and Swing) Adjust
  • 6.16 Work Equipment Hydraulic Drift Test
  • 6.17 Residual Pressure in Hydraulic Circuit Release
  • 6.18 Oil Leakage Measure
  • 6.19 Air in Each Component Bleed
• Troubleshooting
  • 7.1 Points to Remember When Troubleshooting
  • 7.2 Troubleshooting Procedures
  • 7.3 Connector Location and Electrical Circuit Diagram
  • 7.4 Failure Symptoms and Troubleshooting Codes
  • 7.5 Troubleshooting with an Event Code
  • 7.6 Troubleshooting of Electrical System (E Mode)
  • 7.7 Troubleshooting of Hydraulic and Mechanical Systems (H Mode)
• Disassembly and Assembly
  • 8.1 How to Read This Manual
  • 8.2 Operating Precautions
  • 8.3 Start Motor AS Remove and Install
  • 8.4 Injection Pump AS Remove and Install
  • 8.5 Engine Front Seal Remove and Install
  • 8.6 Engine Rear Seal Remove and Install
  • 8.7 Cylinder Head AS Remove and Install
  • 8.8 Radiator AS Remove and Install
  • 8.9 Engine and Hydraulic Pump AS Remove and Install
  • 8.10 Final Drive AS Remove and Install
  • 8.11 Final Drive AS Disassemble and Assemble
  • 8.12 Swing Motor and Swing Drive AS Remove and Install
  • 8.13 Swing Motor and Swing Drive AS Disassemble and Assemble
  • 8.14 Idler AS Disassemble and Assemble
  • 8.15 Sprocket Remove and Install
  • 8.16 Track AS Remove and Install
  • 8.17 Swing Bearing AS Remove and Install
  • 8.18 Swing Platform AS Remove and Install
  • 8.19 Swivel Joint AS Remove and Install
  • 8.20 Swivel Joint AS Disassemble and Assemble
  • 8.21 Hydraulic Tank AS Remove and Install
  • 8.22 Control Valve AS Remove and Install
  • 8.23 Hydraulic Pump AS Remove and Install
  • 8.24 Middle Oil Seal (Hydraulic Pump Input Shaft)Remove and Install
  • 8.25 Pilot Valve AS (Work Equipment) Disassemble and Assemble
  • 8.26 Pilot Valve AS (Travel) Disassemble and Assemble
  • 8.27 Hydraulic Cylinder AS Disassemble and Assemble
  • 8.28 Work Equipment AS Remove and Install
  • 8.29 Air Conditioner AS Remove and Install
  • 8.30 Counterweight AS Remove and Install
  • 8.31 Cab AS Remove and Install
  • 8.32 Cab Window Glass – Disassemble and Assemble
  • 8.33 Front Window AS Disassemble and Assemble
  • 8.34 Monitor Remove and Install
  • 8.35 Controller AS Remove and Install
  • 8.36 Radio
  • 8.37 Battery
  • 8.38 Start Switch
  • 8.39 Fuse Box
  • 8.40 Wiper
  • 8.41 Relay
  • 8.42 Sensor
  • 8.43 Connector Terminals Insert and Remove
• Engine
  • 9.1 General
  • 9.2 Engine Assembly
  • 9.3 Lubricating System
  • 9.4 Fuel Supply and Engine Control
  • 9.5 Cooling System
  • 9.6 Air Intake and Exhaust System
  • 9.7 Electrical System
• System Schematics