Sany SY195C9, SY205C9, SY215C9, SY225C9 excavator pdf shop manual

Table of Contents for SANY-SY195-225C9-SM-EN manual

• Table of Contents
• 1 Introduction
  • 1.1 How to Read the Shop Manual
  • 1.2 Terms for Maintenance Standard
  • 1.3 Handling Electrical and Hydraulic Components
  • 1.4 Hose Connector
  • 1.5 Table of Standard Tightening Torques
  • 1.6 Type of Bolts
  • 1.7 Tightening Sequence
  • 1.8 Maintenance of Half Flanges
  • 1.9 Conversion Table
• 2 Shop Safety
  • 2.1 Hazard Alert Information
  • 2.2 General Shop Safety
• 3 Specifications
  • 3.1 Dimensions
  • 3.2 Working Ranges
  • 3.3 Technical Specifications
  • 3.4 Weight Table
  • 3.5 Recommended Oil, Fuel and Coolant
  • 3.6 Capacity Table
• 4 Structure and Function
  • 4.1 Engine and Cooling System
  • 4.2 Power Train
  • 4.3 Undercarriage and Frame
  • 4.4 Hydraulic System, Part 1
  • 4.5 Hydraulic System, Part 2
  • 4.6 Hydraulic System, Part 3
  • 4.7 Air Conditioning System
  • 4.8 Engine Control
  • 4.9 Electrical Control System
  • 4.10 Monitoring System
• 5 Standard Values
  • 5.1 Standard Values of Engine - related Parts
  • 5.2 Standard Values of Chassis-related Parts
• 6 Testing and Adjusting
  • 6.1 Engine Speed - Test and Calibrate
  • 6.2 Exhaust Gas Color - Test
  • 6.3 Valve Clearance - Adjust
  • 6.4 Compression Pressure - Measure
  • 6.5 Fuel Injection Timing - Test and Adjust
  • 6.6 Engine Oil Pressure - Measure
  • 6.7 Engine Speed Sensor - Adjust
  • 6.8 A/C Compressor Belt Tension - Test and Adjust
  • 6.9 Swing Bearing Clearance - Measure
  • 6.10 Track Tension - Test and Adjust
  • 6.11 Hydraulic Pressure in Hydraulic Circuits - Test and Adjust
  • 6.12 Control Circuit Oil Pressure - Test and Adjust
  • 6.13 Solenoid Valve Output Pressure - Measure
  • 6.14 Pilot Valve Output Pressure - Measure
  • 6.15 Pilot Valves (Work Equipment and Swing) - Adjust
  • 6.16 Work Equipment Hydraulic Drift - Test
  • 6.17 Residual Pressure in Hydraulic Circuit - Release
  • 6.18 Oil Leakage - Measure
  • 6.19 Air in Each Component - Bleed
• 7 Troubleshooting
  • 7.1 Points to Remember When Troubleshooting
  • 7.2 Troubleshooting Procedures
  • 7.3 Connector Location and Electrical Circuit Diagram
  • 7.4 Failure Symptoms and Troubleshooting Codes
  • 7.5 Troubleshooting with an Event Code
  • 7.6 Troubleshooting of Electrical System (E - Mode)
  • 7.7 Troubleshooting of Hydraulic and Mechanical Systems (H - Mode)
• 8 Disassembly and Assembly
  • 8.1 How to Read This Manual
  • 8.2 Operating Precautions
  • 8.3 Start Motor AS - Remove and Install
  • 8.4 Injection Pump AS - Remove and Install
  • 8.5 Engine Front Seal - Remove and Install
  • 8.6 Engine Rear Seal - Remove and Install
  • 8.7 Cylinder Head AS - Remove and Install
  • 8.8 Radiator AS - Remove and Install
  • 8.9 Engine and Hydraulic Pump AS - Remove and Install
  • 8.10 Final Drive AS - Remove and Install
  • 8.11 Final Drive AS - Disassemble and Assemble
  • 8.12 Swing Motor and Swing Drive AS - Remove and Install
  • 8.13 Swing Motor and Swing Drive AS - Disassemble and Assemble
  • 8.14 Idler AS - Disassemble and Assemble
  • 8.15 Sprocket - Remove and Install
  • 8.16 Track AS - Remove and Install
  • 8.17 Swing Bearing AS - Remove and Install
  • 8.18 Swing Platform AS - Remove and Install
  • 8.19 Swivel Joint AS - Remove and Install
  • 8.20 Swivel Joint AS - Disassemble and Assemble
  • 8.21 Hydraulic Tank AS - Remove and Install
  • 8.22 Control Valve AS - Remove and Install
  • 8.23 Hydraulic Pump AS - Remove and Install
  • 8.24 Middle Oil Seal (Hydraulic Pump Input Shaft)- Remove and Install
  • 8.25 Pilot Valve AS (Work Equipment) - Disassemble and Assemble
  • 8.26 Pilot Valve AS (Travel) - Disassemble and Assemble
  • 8.27 Hydraulic Cylinder AS - Disassemble and Assemble
  • 8.28 Work Equipment AS - Remove and Install
  • 8.29 Air Conditioner AS - Remove and Install
  • 8.30 Counterweight AS - Remove and Install
  • 8.31 Cab AS - Remove and Install
  • 8.32 Cab Window Glass – Disassemble and Assemble
  • 8.33 Front Window AS - Disassemble and Assemble
  • 8.34 Monitor - Remove and Install
  • 8.35 Controller AS - Remove and Install
  • 8.36 Radio
  • 8.37 Battery
  • 8.38 Start Switch
  • 8.39 Fuse Box
  • 8.40 Wiper
  • 8.41 Relay
  • 8.42 Sensor
  • 8.43 Connector Terminals - Insert and Remove
• 9 System Schematics
  • 9.1 Hydraulic System Diagram
  • 9.2 Air-Conditioning Electrical Circuit Diagram
  • 9.3 Fuse Box Relay
  • 9.4 Control Switches and Monitor Electrical Diagram
  • 9.5 Operator Cab Electrical Circuit Diagram
  • 9.6 Chassis Electrical Circuit Diagram