Sany SY215C LC excavator pdf shop manual

Table of Contents for SANY-SY215CLC-SM-EN manual

• SY215CLC Crawler Hydraulic Excavator Shop Manual
• Shop Manual
• Table of Contents
• Introduction
  • 1.1 Safety Notice
  • 1.2 How to Read the Shop Manual
  • 1.3 Terms for Maintenance Standard
  • 1.4 Handling Electrical and Hydraulic Components
  • 1.5 Hose Connector
  • 1.6 Table of Standard Tightening Torques
  • 1.7 Type of Bolts
  • 1.8 Tightening Sequence
  • 1.9 Maintenance of Half Flanges
  • 1.10 Conversion Table
• Shop Safety
  • 2.1 Hazard Alert Information
  • 2.2 General Shop Safety
• Specifi cations
  • 3.1 Dimensions
  • 3.2 Working Ranges
  • 3.3 Technical Specifi cations
  • 3.4 Weight Table
  • 3.5 Fuel and Coolant
  • 3.6 Engine Performance Curve
• Structure and Function
  • 4.1 Engine and Cooling System
  • 4.2 Power Train
  • 4.3 Undercarriage and Frame
  • 4.4 Hydraulic System, Part 1
  • 4.5 Hydraulic System, Part 2
  • 4.6 Hydraulic System, Part 3
  • 4.7 Air Conditioning System
  • 4.8 Engine Control
  • 4.9 Electrical Control System
  • 4.10 Monitoring System
• Standard Values
  • 5.1 Standard Values for Chassis-related Parts
• Testing and Adjusting
  • 6.1 Engine Speed Test and Calibrate
  • 6.2 Exhaust Gas Color Test
  • 6.3 Engine Speed Sensor Adjust
  • 6.4 A/C Compressor Belt Tension Test and Adjust
  • 6.5 Swing Bearing Clearance Measure
  • 6.6 Track Tension Test and Adjust
  • 6.7 Hydraulic Pressure in Hydraulic Circuits Test and Adjust
  • 6.8 Control Circuit Oil Pressure Test and Adjust
  • 6.9 Solenoid Valve Output Pressure Measure
  • 6.10 Pilot Valve Output Pressure Measure
  • 6.11 Pilot Valves (Work Equipment and Swing) Adjust
  • 6.12 Work Equipment Hydraulic Drift Test
  • 6.13 Residual Pressure in Hydraulic Circuit Release
  • 6.14 Oil Leakage Measure
  • 6.15 Air in Each Component Bleed
• Troubleshooting
  • 7.1 Points to Remember When Troubleshooting
  • 7.2 Sequence of Events in Troubleshooting
  • 7.3 Troubleshooting Procedures
  • 7.4 Connectors
  • 7.5 Failure Symptoms and Service Codes
• Disassembly and Assembly
  • 8.1 Reading Guide
  • 8.2 Operating Precautions
  • 8.3 Radiator AS Remove and Install
  • 8.4 Engine and Hydraulic Pump AS Remove and Install
  • 8.5 Final Drive AS Remove and Install
  • 8.6 Final Drive AS Disassemble and Assemble
  • 8.7 Swing Motor and Swing Drive AS Remove and Install
  • 8.8 Swing Motor and Swing Drive AS Disassemble and Assemble
  • 8.9 Idler AS Disassemble and Assemble
  • 8.10 Sprocket Remove and Install
  • 8.11 Track AS Remove and Install
  • 8.12 Swing Bearing AS Remove and Install
  • 8.13 Swing Platform AS Remove and Install
  • 8.14 Swivel Joint AS Remove and Install
  • 8.15 Swivel Joint AS Disassemble and Assemble
  • 8.16 Hydraulic Tank AS Remove and Install
  • 8.17 Control Valve AS Remove and Install
  • 8.18 Hydraulic Pump AS Remove and Install
  • 8.19 Middle Oil Seal (Hydraulic Pump Input Shaft)Remove and Install
  • 8.20 Pilot Valve AS (Work Equipment) Disassemble and Assemble
  • 8.21 Pilot Valve AS (Travel) Disassemble and Assemble
  • 8.22 Hydraulic Cylinder AS Disassemble and Assemble
  • 8.23 Work Equipment AS Remove and Install
  • 8.24 Air Conditioner AS Remove and Install
  • 8.25 Counterweight AS Remove and Install
  • 8.26 Cab AS Remove and Install
  • 8.27 Cab Window Glass – Disassemble and Assemble
  • 8.28 Front Window AS Disassemble and Assemble
  • 8.29 Monitor Remove and Install
  • 8.30 Controller AS Remove and Install
  • 8.31 Radio
  • 8.32 Battery
  • 8.33 Start Switch
  • 8.34 Fuse Box
  • 8.35 Wiper
  • 8.36 Relay
  • 8.37 Sensor
  • 8.38 Connector Terminals Insert and Remove
• System Schematics