SANY-ZJSYF0301-SM Sany SY55C3, SY55C9, SY60C1 excavator pdf shop manual
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Sany SY55C3, SY55C9, SY60C1 excavator pdf shop manual

SANY-ZJSYF0301-SM
$28.90
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Format: PDF

Pages: 795

File size: 20.51 MB

Language: English

Models: SY55C3, SY55C9, SY60C1

SANY-ZJSYF0301-SM-EN-preview.pdf - 668.18KB
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Table of Contents for SANY-ZJSYF0301-SM-EN manual

  • SY55C3, SY55C9, SY60C1 Crawler Hydraulic Excavator
  • Shop Manual
  • Table of Contents
  • Introduction
    • 1.1 How to Read the Shop Manual
    • 1.2 Terms for Maintenance Standard
    • 1.3 Handling Electrical and Hydraulic Components
    • 1.4 Hose Connector
    • 1.5 Table of Standard Tightening Torques
    • 1.6 Type of Bolts
    • 1.7 Tightening Sequence
    • 1.8 Maintenance of Half Flanges
    • 1.9 Conversion Table
  • Shop Safety
    • 2.1 Hazard Alert Information
    • 2.2 General Shop Safety
  • Specifications
    • 3.1 Dimensions
    • 3.2 Working Ranges
    • 3.3 Technical Specifi cations
    • 3.4 Weight Table
    • 3.5 Recommended Oil, Fuel and Coolant
    • 3.6 Engine Performance Curve
  • Structure and Function
    • 4.1 Engine and Cooling System
    • 4.2 Power Train
    • 4.3 Undercarriage and Frame
    • 4.4 Hydraulic System
    • 4.5 Electrical Control System
    • 4.6 Integrated Control Monitoring System
  • Standard Values
    • 5.1 Standard Values for Engine-Related Parts
    • 5.2 Standard Values for Chassis-Related Parts
    • 5.3 Standard Values for Electrical Parts
  • Testing and Adjusting
    • 6.1 Engine Speed Test
    • 6.2 Exhaust Gas Color Test
    • 6.3 Valve Clearance Adjust
    • 6.4 Compression Pressure Measure
    • 6.5 Fuel Injection Timing Test and Adjust
    • 6.6 Engine Oil Pressure Measure
    • 6.7 Alternator Belt Tension Test and Adjust
    • 6.8 Fuel Control Lever Adjust
    • 6.9 Hydraulic Pressure in Oil Circuit – Test and Adjust
    • 6.10 LS Differential Pressure – Measure
    • 6.11 Hydraulic Pressure in Control Circuit Test
    • 6.12 Pilot Valve Output Pressure Test
    • 6.13 Work Equipment and Swing Pilot Valve Adjust
    • 6.14 Travel Deviation Test
    • 6.15 Oil Leakage Test
    • 6.16 Residual Pressure in Hydraulic Circuit Release
    • 6.17 Swing Bearing Clearance Check
    • 6.18 Track Tension Check and Adjust
    • 6.19 Air in Each Component Bleed
  • Troubleshooting
    • 7.1 Points to Remember When Troubleshooting
    • 7.2 Troubleshooting Procedures
    • 7.3 Connector Locations and System Circuit Diagram
    • 7.4 Electric Wire Specifi cations
    • 7.5 How to Use the Judgement Chart
    • 7.6 How to Use Troubleshooting Table
    • 7.7 Troubleshooting of Electrical System
    • 7.8 Troubleshooting of Engine
    • 7.9 Troubleshooting of Hydraulic and Mechanical System
    • 7.10 Troubleshooting of Machine Monitoring System
  • Disassembly and Assembly
    • 8.1 How to Read This Manual
    • 8.2 Operation Precautions
    • 8.3 Engine and Main Pump Assembly Remove and Install
    • 8.4 Radiator, Hydraulic Oil Cooler Assembly Remove and Install
    • 8.5 Fuel Tank Assembly Remove and Install
    • 8.6 Center Swivel Joint Assembly Remove and Install
    • 8.7 Center Swivel Joint Assembly Disassemble and assemble
    • 8.8 Sprocket Remove and Install
    • 8.9 Travel Motor Assembly Remove and Install
    • 8.10 Disassembly and Assembly of Travel Motor
    • 8.11 Swing Motor and Swing Mechanism Assembly
    • 8.12 Swing Motor Assembly – Disassemble and Assemble
    • 8.13 Swing Mechanism Assembly Disassemble and Assemble
    • 8.14 Swing Platform Assembly Remove and Install
    • 8.15 Swing Bearing Assembly Remove and Install
    • 8.16 Idler and Tension Spring Assembly Remove and Install
    • 8.17 Tension Spring Assembly Disassemble and Assemble
    • 8.18 Idler Assembly Disassemble and Assemble
    • 8.19 Track Roller Assembly Remove and Install
    • 8.20 Track Roller Assembly Disassemble and Assemble
    • 8.21 Carrier Roller Assembly Remove and Install
    • 8.22 Track Shoe Assembly Remove and Install
    • 8.23 Hydraulic Tank Assembly Remove Install
    • 8.24 Main Pump Assembly Remove and Install
    • 8.25 Main Pump Input Shaft Oil Seal Remove and Install
    • 8.26 Control Valve Assembly Remove and Install
    • 8.27 Oil Source Control Valve Assembly Remove and Install
    • 8.28 Left Pilot Valve Assembly Remove and Install
    • 8.29 Right Pilot Valve Assembly Remove and Install
    • 8.30 Work Equipment Pilot Valve Assembly
    • 8.31 Travel Pilot Valve Assembly Remove and Install
    • 8.32 Travel Pilot Valve Assembly Disassemble and Assemble
    • 8.33 Boom Cylinder Assembly Remove and Install
    • 8.34 Arm Cylinder Assembly Remove and Install
    • 8.35 Bucket Cylinder Assembly Remove and Install
    • 8.36 Blade Cylinder Assembly Remove and Install
    • 8.37 Hydraulic Cylinder Assembly Disassemble and Assemble
    • 8.38 Work Equipment Assembly Remove and Install
    • 8.39 Bucket Assembly Remove and Install
    • 8.40 Arm Assembly Remove and Install
    • 8.41 Bucket and Arm Assembly Remove and Install
    • 8.42 Boom Assembly Remove and Install
    • 8.43 Dozer Blade Assembly – Remove and Install
    • 8.44 Cab Assembly – Remove and Install
    • 8.45 Counterweight Assembly Remove and Install
    • 8.46 Monitor Assembly Remove and Install
  • Maintenance Standard
    • 9.1 Swing Machinery
    • 9.2 Swing Bearing
    • 9.3 Track Frame
    • 9.4 Idler
    • 9.5 Track Roller
    • 9.6 Track Shoe
    • 9.7 Work Equipment
    • 9.8 Hydraulic Cylinder
  • Engine
    • 10.1 General
    • 10.2 Engine Assembly – Disassemble
    • 10.3 Engine Assembly – Inspect and Repair
    • 10.4 Engine Assembly – Assemble
    • 10.5 Lubricating System
    • 10.6 Cooling System
    • 10.7 Fuel System
    • 10.8 Engine Electrical System
    • 10.9 Alternator
    • 10.10 Troubleshooting
    • 10.11 List of Special Tools
    • 10.12 Repair Standard
  • System Schematics
Document type
Shop manual
Language
English
Machinery type
excavator
SANY-ZJSYF0301-SM-EN-preview.pdf - 668.18KB

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