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Sany SY55C3, SY55C9, SY60C1 excavator pdf shop manual
SANY-ZJSYF0301-SM
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Format: PDF
Pages: 795
File size: 20.51 MB
Language: English
Models: SY55C3, SY55C9, SY60C1
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Table of Contents for SANY-ZJSYF0301-SM-EN manual
- SY55C3, SY55C9, SY60C1 Crawler Hydraulic Excavator
- Shop Manual
- Table of Contents
- Introduction
- 1.1 How to Read the Shop Manual
- 1.2 Terms for Maintenance Standard
- 1.3 Handling Electrical and Hydraulic Components
- 1.4 Hose Connector
- 1.5 Table of Standard Tightening Torques
- 1.6 Type of Bolts
- 1.7 Tightening Sequence
- 1.8 Maintenance of Half Flanges
- 1.9 Conversion Table
- Shop Safety
- 2.1 Hazard Alert Information
- 2.2 General Shop Safety
- Specifications
- 3.1 Dimensions
- 3.2 Working Ranges
- 3.3 Technical Specifi cations
- 3.4 Weight Table
- 3.5 Recommended Oil, Fuel and Coolant
- 3.6 Engine Performance Curve
- Structure and Function
- 4.1 Engine and Cooling System
- 4.2 Power Train
- 4.3 Undercarriage and Frame
- 4.4 Hydraulic System
- 4.5 Electrical Control System
- 4.6 Integrated Control Monitoring System
- Standard Values
- 5.1 Standard Values for Engine-Related Parts
- 5.2 Standard Values for Chassis-Related Parts
- 5.3 Standard Values for Electrical Parts
- Testing and Adjusting
- 6.1 Engine Speed Test
- 6.2 Exhaust Gas Color Test
- 6.3 Valve Clearance Adjust
- 6.4 Compression Pressure Measure
- 6.5 Fuel Injection Timing Test and Adjust
- 6.6 Engine Oil Pressure Measure
- 6.7 Alternator Belt Tension Test and Adjust
- 6.8 Fuel Control Lever Adjust
- 6.9 Hydraulic Pressure in Oil Circuit – Test and Adjust
- 6.10 LS Differential Pressure – Measure
- 6.11 Hydraulic Pressure in Control Circuit Test
- 6.12 Pilot Valve Output Pressure Test
- 6.13 Work Equipment and Swing Pilot Valve Adjust
- 6.14 Travel Deviation Test
- 6.15 Oil Leakage Test
- 6.16 Residual Pressure in Hydraulic Circuit Release
- 6.17 Swing Bearing Clearance Check
- 6.18 Track Tension Check and Adjust
- 6.19 Air in Each Component Bleed
- Troubleshooting
- 7.1 Points to Remember When Troubleshooting
- 7.2 Troubleshooting Procedures
- 7.3 Connector Locations and System Circuit Diagram
- 7.4 Electric Wire Specifi cations
- 7.5 How to Use the Judgement Chart
- 7.6 How to Use Troubleshooting Table
- 7.7 Troubleshooting of Electrical System
- 7.8 Troubleshooting of Engine
- 7.9 Troubleshooting of Hydraulic and Mechanical System
- 7.10 Troubleshooting of Machine Monitoring System
- Disassembly and Assembly
- 8.1 How to Read This Manual
- 8.2 Operation Precautions
- 8.3 Engine and Main Pump Assembly Remove and Install
- 8.4 Radiator, Hydraulic Oil Cooler Assembly Remove and Install
- 8.5 Fuel Tank Assembly Remove and Install
- 8.6 Center Swivel Joint Assembly Remove and Install
- 8.7 Center Swivel Joint Assembly Disassemble and assemble
- 8.8 Sprocket Remove and Install
- 8.9 Travel Motor Assembly Remove and Install
- 8.10 Disassembly and Assembly of Travel Motor
- 8.11 Swing Motor and Swing Mechanism Assembly
- 8.12 Swing Motor Assembly – Disassemble and Assemble
- 8.13 Swing Mechanism Assembly Disassemble and Assemble
- 8.14 Swing Platform Assembly Remove and Install
- 8.15 Swing Bearing Assembly Remove and Install
- 8.16 Idler and Tension Spring Assembly Remove and Install
- 8.17 Tension Spring Assembly Disassemble and Assemble
- 8.18 Idler Assembly Disassemble and Assemble
- 8.19 Track Roller Assembly Remove and Install
- 8.20 Track Roller Assembly Disassemble and Assemble
- 8.21 Carrier Roller Assembly Remove and Install
- 8.22 Track Shoe Assembly Remove and Install
- 8.23 Hydraulic Tank Assembly Remove Install
- 8.24 Main Pump Assembly Remove and Install
- 8.25 Main Pump Input Shaft Oil Seal Remove and Install
- 8.26 Control Valve Assembly Remove and Install
- 8.27 Oil Source Control Valve Assembly Remove and Install
- 8.28 Left Pilot Valve Assembly Remove and Install
- 8.29 Right Pilot Valve Assembly Remove and Install
- 8.30 Work Equipment Pilot Valve Assembly
- 8.31 Travel Pilot Valve Assembly Remove and Install
- 8.32 Travel Pilot Valve Assembly Disassemble and Assemble
- 8.33 Boom Cylinder Assembly Remove and Install
- 8.34 Arm Cylinder Assembly Remove and Install
- 8.35 Bucket Cylinder Assembly Remove and Install
- 8.36 Blade Cylinder Assembly Remove and Install
- 8.37 Hydraulic Cylinder Assembly Disassemble and Assemble
- 8.38 Work Equipment Assembly Remove and Install
- 8.39 Bucket Assembly Remove and Install
- 8.40 Arm Assembly Remove and Install
- 8.41 Bucket and Arm Assembly Remove and Install
- 8.42 Boom Assembly Remove and Install
- 8.43 Dozer Blade Assembly – Remove and Install
- 8.44 Cab Assembly – Remove and Install
- 8.45 Counterweight Assembly Remove and Install
- 8.46 Monitor Assembly Remove and Install
- Maintenance Standard
- 9.1 Swing Machinery
- 9.2 Swing Bearing
- 9.3 Track Frame
- 9.4 Idler
- 9.5 Track Roller
- 9.6 Track Shoe
- 9.7 Work Equipment
- 9.8 Hydraulic Cylinder
- Engine
- 10.1 General
- 10.2 Engine Assembly – Disassemble
- 10.3 Engine Assembly – Inspect and Repair
- 10.4 Engine Assembly – Assemble
- 10.5 Lubricating System
- 10.6 Cooling System
- 10.7 Fuel System
- 10.8 Engine Electrical System
- 10.9 Alternator
- 10.10 Troubleshooting
- 10.11 List of Special Tools
- 10.12 Repair Standard
- System Schematics