English

Terex TA300 Tier 2 articulated truck pdf maintenance manual

Name: Terex TA300 Tier 2 articulated truck pdf maintenance manual
Brand: Terex
SKU: TEREX-15504870
Price: 26.9 USD
Availability: InStock

Reference TEREX-15504870

$26.90

No tax

Format: PDF

Pages: 867

File size: 20.68 MB

Language: English

Models: TA300 Tier 2

TEREX-15504870-EN-preview.pdf - 2.03MB
Log in to access your free preview PDF

Try Before You Buy
Sign in or create a quick account in seconds to download a free preview PDF file, where you find "Bookmarks" tab to see the complete table of contents. Review the manual's layout, detail, and quality to ensure it’s exactly what you need.

Create an account and join to our cumulative discounts program. Spend at least $29.9 and get 10.00% discount.

Rating:

(0)

Table of Contents for TEREX-15504870-EN manual

Record of Revisions
Table of Content
1.1 Maintenance Manual Information
1.2 Safety Information
- (1) Proposition 65 Warnings
1.3 Identification Plate
1.4 Intended Use
1.5 Prohibited Use
1.6 Warranty
1.7 Copyright
1.8 Theft Deterrent Practices
2.1 Safety Alert Symbol
2.2 General Safety
- (1) Important Safety Notice
- (2) Hazard Classifications
- (3) Description of Safety Symbols
2.3 Position of Safety Decals on the Machine
2.4 Personal Safety
- (1) Read and Understand this Maintenance Manual and All Safety Signs
- (2) Personal Protective Equipment
2.5 Work Area Safety
- (1) General Work Area Guidelines
- (2) Measures for Protection Against Lightning
- (3) Transportation Safety
- (4) Operation Safety
- (5) Electrical Safety
- (6) Maintenance Safety
2.6 Mirrors and CCTV
2.7 Wheels and Tires
2.8 Lubrication and Servicing
3.1 Dimensions
3.2 Carrying Capacity
3.3 Operating Temperature
3.4 Mechanical System
- (1) Engine
3.5 Hydraulic System
3.6 Electrical System
3.7 Standards
3.8 Vibration Data for Off Highway Articulated Dump Trucks
3.9 Guidelines For Use And Working Conditions Of Earth-Moving Machinery To Reduce Vibration Levels
3.10 Service Capacities
3.11 Vehicle Weights
3.12 Towing
3.13 Machine Components Specifications
- (1) Wheels and Tires
- (2) Transmission
- (3) Axles
- (4) Suspension
- (5) Body
- (6) Brakes
- (7) Steering
- (8) Body Hoist
4.1 Maintenance and Inspection Plan
- (1) Maintenance Safety
- (2) Maintenance Schedules
4.2 Non-scheduled Maintenance
4.3 Air Condition Commissioning Procedure
4.4 Lubrication System
- (1) Recommended Lubricants
- (2) Lubrication Points
5.1 Description
5.2 Operation
5.3 Removal
5.4 Installation
5.5 S6 Engine Management System (EMS)
5.6 ECU/TCU Diagnostic Screen
5.7 Fault Codes
5.8 Cleaning
5.9 Drive Belts
- (1) Drive Belt Maintenance
- (2) Drive Belt Removal
- (3) Drive Belt Installation
5.10 Starting
5.11 Stopping
5.12 Oil – Drain/Replenish
- (1)
5.13 Oil Filter – Replacement
5.14 Centrifugal Oil Filter
- NO TITLE
5.15 Air Cleaner
- (1)
- (2)
- (3)
- (4)
- (5)
5.16 Exhaust System
- (1) Exhaust and Mounting
- (2) Description
- (3) Removal
- (4) Installation
6.1 Transmission
6.2 Description
6.3 Transmission Mounting
6.4 Transmission Temperatures and Pressures
6.5 Switches and Sensors
6.6 Operations
- (1) EST-37 Automatic Shift Transmission
- (2) Kickdown Facility
- (3) VTS-3 Shift Controller
- (4) Stall Test
- (5) Normal Mode of Operation Display
- (6) Diagnostic Mode of Operation Display
- (7) Retarder
- (8) Display During Diagnostic Operation
- (9) Description of Fault Codes for Ergo-Control
- (10) Measuring Resistance at Actuator/Sensors and Cable
6.7 Removal
6.8 Disassembly
6.9 Inspection
6.10 Assembly
6.11 Installation
6.12 Maintenance
- (1) Transmission Oil Cooler Maintenance
- (2) Periodic Inspections
- (3) Oil Level Check
- (4) Cold Oil Level Check - Engine Off
- (5) Cold Oil Level Check - Engine Running
- (6) Hot Oil Level Check - Engine Running
- (7) Topping Up Oil
- (8) Oil and Filter Change
6.13 AEB Starter
- (1) AEB Starter Procedure
6.14 Service Tools
7.1 Description
7.2 Front Drivelines and Mounting
7.3 Rear Drivelines and Mounting
7.4 Removal
- (1)
- (2)
7.5 Universal Joint
- (1) Disassembly
- (2) Inspection
- (3) Assembly
7.6 Installation
- (1)
- (2)
7.7 Driveline Diagnosis Chart
7.8 Service Tools
8.1 Axle Group (Hub) - Front Axle
- (1) Front Axle Multi Disc Brakes
- (2) Operation
- (3) Removal and Disassembly
- (4) Inspection
- (5) Assembly and Installation
- (6) Maintenance
- (7) Axle Diagnosis
- (8) Special Torque Specifications
- (9) Special Tools
- (10) Fabricated Tools
8.2 Axle Group (Hub) - Rear Axle
- (1) Rear Axle Multi Disc Brakes
- (2) Operation
- (3) Removal and Disassembly
- (4) Inspection
- (5) Assembly and Installation
- (6) Maintenance
- (7) Axle Diagnosis
- (8) Special Torque Specifications
- (9) Special Tools
- (10) Fabricated Tools
8.3 Differential Drive Head - Front
- (1) Description
- (2) Removal
- (3) Installation
- (4) Disassembly
- (5) Inspection
- (6) Assembly
- (7) Maintenance
- (8) Special Tools
- (9) Differential Diagnosis
8.4 Differential Drive Head - Centre Axle
- (1) Description
- (2) Removal
- (3) Installation
- (4) Disassembly
- (5) Inspection
- (6) Assembly
- (7) Differential Diagnosis
- (8) Maintenance
- (9) Special Tools
- (10) Special Torque Specifications
8.5 Differential Lock Controls
- (1) Description and Operation
- (2) Removal and Disassembly
- (3) Assembly and Installation
- (4) Pressure Checks
- (5) Maintenance
- (6) Special Tools
8.6 Wheel Rim and Tire
- (1) Description and Operation
- (2) Preparation for Servicing
- (3) Removing Tire and Rim Assembly from Machine
- (4) Dismounting Tire from Rim
- (5) Inspection
- (6) Mounting Tire on Rim
- (7) Mounting Tire and Rim Assembly on Machine
- (8) Nitrogen Tire Inflation
- (9) Tire Explosion Hazard
- (10) Tire and Wheel Rim Maintenance
- (11) Tire Care
- (12) Tubeless Tire Leak Diagnosis
- (13) Special Torque Specifications
- (14) Tire Pressures
- (15) Service Tools
9.1 Fuel System
9.2 Description
9.3 Operation
9.4 Removal
9.5 Disassembly
9.6 Assembly
9.7 Installation
9.8 Cleanliness Requirement
9.9 Maintenance
- (1) Fuel Filter
- (2) Fuel Filler Cap
- (3) Bleeding the Fuel System
- (4) Special Tools
9.10 Troubleshooting
- (1) SDP3 Fuel System Tests
9.11 Electronic Foot Pedal
- (1) Description
- (2) Removal
- (3) Installation
10.1 Main Hydraulic Valve
- (1) Description
- (2) Removal
- (3) Disassembly
- (4) Assembly
- (5) Installation
- (6) Integral Valve Tightening Torques
10.2 Hydraulic Tank
- (1) Description
- (2) Operation
- (3) Removal
- (4) Inspection
- (5) Assembly
- (6) Installation
10.3 Main Hydraulic Pump
- (1) Description
- (2) Operation
- (3) Pressure Regulator
- (4) Removal
- (5) Disassembly
- (6) Assembly
- (7) Installation
- (8) Pressure Checks
- (9) Troubleshooting
- (10) Pump Setting Procedure
- (11) Lubrication
- (12) Pump Wear Limits
- (13) Special Tools
- (14) Special Torque Specifications
10.4 Maintenance
- (1) Checking Oil Level
- (2) Replacing Hydraulic Oil
- (3) Replacing Breather
- (4) Replacing Filter Element
- (5) Transmission Cooler Fan Drive Troubleshooting
11.1 Steering System Schematic
- (1) Description
- (2) Diagnostic Test Point
- (3) Operation
- (4) Filling and Bleeding the Steering System
- (5) Hydraulic Oil
- (6) Maintenance
- (7) Service Tools
- (8) O-Ring Face Seals (ORFS)
- (9) Steering System Trouble Shooting
11.2 Steering Valve
- (1) Description
- (2) Operation
- (3) Removal
- (4) Disassembly
- (5) Inspection
- (6) Assembly
- (7) Installation
- (8) Special Torque Specifications
- (9) Steering Control Diagnosis
- (10) Special Tools
11.3 Steering Cylinder
- (1) Operation
- (2) Removal
- (3) Disassembly
- (4) Inspection
- (5) Assembly
- (6) Installation
- (7) Maintenance
- (8) Special Torque Specifications
- (9) Special Tools
12.1 Body System Schematic
- (1) Description
- (2) Body Control Lever
- (3) Body Cylinders
- (4) Accumulators
- (5) Operation
- (6) Lowering The Body
- (7) Emergency Body Lowering Procedure, Following Loss Of Hydraulic And Electrical Power
- (8) Resetting Main Hydraulic Valve After Hydraulic And Electrical Power Is Restored
- (9) Checking System Pressures
- (10) Checking the Main Body System Pressure
- (11) Checking the Pilot Control Pressure
- (12) O-Ring Face Seals (ORFS)
- (13) Hydraulic Oil
- (14) Service Tools
- (15) Body System Trouble Shooting
12.2 Body Control Lever
- (1) Description and Operation
- (2) Maintenance
- (3) Troubleshooting
- (4) Special Tools
12.3 Body Cylinder
- (1) Description
- (2) Removal
- (3) Disassembly
- (4) Inspection
- (5) Assembly
- (6) Installation
- (7) Maintenance
- (8) Special Torque Specifications
- (9) Special Tools
13.1 Braking System Schematic
- (1) Description
- (2) Service Brakes
- (3) Parking Brake
- (4) Hydraulic Tank
- (5) Main Hydraulic Pump
- (6) Parking Brake Pressure Switch
- (7) Brake Circuit Pressure Switches
- (8) Brake Accumulators
- (9) Brake Treadle Valve
- (10) Advanced Engine Braking
- (11) Operation
- (12) Checking System Pressures
- (13) Bleeding the Braking System
- (14) O-Ring Face Seals (ORFS)
- (15) Hydraulic Oil
- (16) Service Tools
- (17) Braking System Trouble Shooting
13.2 Accumulator
- (1) Description
- (2) Operation
- (3) Testing
- (4) Charging the Accumulator
- (5) Discharging Nitrogen
- (6) Removal
- (7) Disassembly
- (8) Inspection
- (9) Assembly
- (10) Installation
- (11) Maintenance
- (12) Special Torque Specifications
- (13) Special Tools
- (14) Ambient Temperature - Nitrogen Pre-Charge Pressure
13.3 Treadle Valve
- (1) Description
- (2) Operation
- (3) Rebuild Criteria
- (4) Removal
- (5) Disassembly
- (6) Assembly
- (7) Installation
- (8) Checking System Pressures
- (9) Special Tools
- (10) Treadle Valve Troubleshooting
- (11) Special Torque Specifications
13.4 Parking Brake and Mounting
- (1) Description and Operation
- (2) Removal
- (3) Disassembly
- (4) Inspection
- (5) Assembly
- (6) Installation
- (7) Special Tools
- (8) Special Torque Specifications
14.1 Circuit Diagrams
14.2 Main Controller Unit MCU
- (1) Description
- (2) Operating States
- (3) MCU Error Codes
- (4) Removal
- (5) Installation
- (6) Programming
- (7) Diagnostics
- (8) Special Tools
14.3 Transmission Controller Unit -TCU
- (1) Description
- (2) Removal
- (3) Installation
- (4) Diagnostics
14.4 Dashboard Display
- (1) Removal
- (2) Installation
- (3) Programming
- (4) Diagnostics
14.5 S6 Engine Management System
- (1) Diagnostics
- (2) Scania Diagnos & Programmer SDP 3
14.6 Printed Circuit Board
- (1) Removal
- (2) Installation
14.7 DC/DC Convertor
- (1) Removal
- (2) Installation
14.8 Battery Box Assembly
- (1) Description
- (2) Removal
- (3) Disassembly
- (4) Assembly
- (5) Installation
- (6) Battery
- (7) Fuse Box
14.9 Controls and Instruments
- (1) Displays
- (2) Switches and Sensors
15.1 Frames
- (1) Description
- (2) Inspection and Maintenance
15.2 Articulation and Oscillation Pivot
- (1) Description and Operation
- (2) Thru-Drive Driveshaft
- (3) Articulation Components
- (4) Oscillation Components
- (5) Final Assembly
- (6) Maintenance
- (7) Special Tools
- (8) Special Torque Specifications
15.3 Hood and Mounting
- (1) Removal
- (2) Installation
- (3) Maintenance
- (4) Special Tools
15.4 Fenders and Mounting
- (1) Removal
- (2) Installation
16.1 Front Suspension (IFS)
- (1) Description
- (2) Removal
- (3) Disassembly
- (4) Assembly
- (5) Installation
- (6) Maintenance
- (7) Special Tools
- (8) Special Torque Specifications
16.2 Rear Suspension
- (1) Description
- (2) Removal
- (3) Installation
- (4) Maintenance
- (5) Service Tools
- (6) Special Torque Specifications
17.1 Cooling System
- (1) Description
- (2) Operation
- (3) Coolant Condition Check
- (4) Cleaning the Cooling System
- (5) Recommended Coolants
- (6) Special Tools
- (7) Adequate Corrosion Protection
- (8) Recommended Antifreezes
- (9) Cooling System Diagnosis Chart
17.2 Radiator and Mounting
- (1) Description
- (2) Removal
- (3) Disassembly
- (4) Inspection
- (5) Assembly
- (6) Installation
- (7) Cleaning
- (8) Maintenance
- (9) Special Tools
17.3 Transmission Oil Cooler
- (1) Description and Operation
- (2) Removal
- (3) Disassembly
- (4) Assembly
- (5) Installation
- (6) Cleaning
- (7) Service Tools
17.4 Hydraulic Oil Cooler
- (1) Description and Operation
- (2) Removal
- (3) Disassembly
- (4) Cleaning and Inspection
- (5) Assembly
- (6) Installation
- (7) Maintenance
- (8) Service Tools
18.1 Cab and Mounting
- (1) Description
- (2) Removal
- (3) Installation
- (4) Tilting the Cab
- (5) Lowering the Cab
- (6) Mirror Arms
- (7) Replacing Glass
- (8) Maintenance
- (9) Service Tools
18.2 Driver Seat and Mounting
- (1) Description
- (2) Seat Adjustment
- (3) Operation
- (4) Removal
- (5) Disassembly
- (6) Inspection
- (7) Assembly
- (8) Installation
- (9) Maintenance
- (10) Special Torque Specifications
18.3 Instructor Seat and Mounting
- (1) Description
- (2) Removal and Disassembly
- (3) Installation and Assembly
- (4) Maintenance
18.4 Air Conditioning
- (1) Description
- (2) Removal
- (3) Installation
- (4) Maintenance
- (5) Air Conditioning Re-Start Procedure
- (6) Troubleshooting
- (7) Special Tools
19.1 Body and Mounting
- (1) Description
- (2) Operation
- (3) Removal
- (4) Installation
- (5) Body Shimming Procedure
- (6) Maintenance
- (7) Special Tools
- (8) Chain Operated Tailgate Option
20.1 Storage
20.2 Disposal
21.1 Welding
- (1) General Welding Procedure
21.2 Service Tools
21.3 Axle Bolt and Nut Torque Specifications
21.4 Standard Bolt and Nut Torque Specifications
Appendix A Electrical Schematic Diagrams
Appendix B Hydraulic System Schematic Diagram
- Brake Pedal - Detailed View
Glossary of Terms
Index

Language: English
Document type: Maintenance manual
Machinery type: articulated truck

Brand

TEREX-15504870-EN-preview.pdf - 2.03MB

The Benefits of Buying Our Digital Manuals

Instant Digital Access

Stop waiting for shipping. Receive a secure download link immediately after checkout. Get to work with your service manual right away.

OEM Quality

Our manuals are clear, searchable, and printable. Zoom in on complex hydraulic diagrams or wiring layouts without losing clarity.

Unlimited Hard Copies

Print the entire guide or just the specific schematics you need for the job. Take the paper into the grease and grime while keeping your digital original pristine and oil-free.

Multi-Device Compatibility

View your manual on any device - PC, Mac, tablet, or smartphone. Keep the technical data in your pocket while you're in the field.

Lifetime Storage Guarantee

Lost your file? No problem. Your purchased manuals are safely stored in your account for unlimited future downloads.

Need help finding a specific manual?

Not all of our documents are listed online yet, and we have an extensive offline catalog. If you can't find what you need, let us know the brand and model—our team will check our archives and get back to you!

Product Reviews / Q&A

Average rating

0.0

0 Review

★★★★★ Excellent 0

★★★★☆ Good 0

★★★☆☆ Medium 0

★★☆☆☆ Poor 0

★☆☆☆☆ Terrible 0

Reviews (0)
- All reviews (0)
- Excellent (0)
- Good (0)
- Medium (0)
- Poor (0)
- Terrible (0)
Questions & Answers (0)
Sort by: Latest
- Latest
- Oldest
- High rating
- Low rating
- Helpful
Sort by: Latest
- Latest
- Oldest
- Helpful

There are no available reviews. Write your review.

There are no available questions. Ask your question.