Terex TA250 rigid dump truck pdf service manual
Format: PDF
Pages: 435
File size: 25.00 MB
Language: English
Models: TA250
Table of Contents for TEREX-15505024-SM-EN manual
- COVER PAGE
- TABLE OF CONTENTS
- TABLE OF CONTENTS
- GENERAL INFORMATION - Technical Data TA300
- ENGINE
- TRANSMISSION
- AXLES
- SUSPENSION
- WHEELS AND TYRES
- HYDRAULIC SYSTEM
- ELECTRICAL SYSTEM
- BODY
- SERVICE CAPACITIES
- EXHAUST SYSTEM
- VIBRATION
- NOISE EMISSIONS
- GENERAL INFORMATION - Welding Procedure
- WELDING
- CHASSIS - Frames
- DESCRIPTION
- INSPECTION AND MAINTENANCE
- CHASSIS - Articulation and Oscillation Pivot
- DESCRIPTION AND OPERATION
- THRU-DRIVE DRIVESHAFT
- ARTICULATION COMPONENTS
- OSCILLATION COMPONENTS
- MAINTENANCE
- SPECIAL TOOLS
- CHASSIS - Hood and Mounting
- REMOVAL
- INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- ENGINE - Engine and Mounting
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- ENGINE - Air Cleaner
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- MAINTENANCE
- RECOMMENDATIONS
- SERVICE TOOLS
- ENGINE - SCR Exhaust System
- DESCRIPTION
- OPERATION
- REMOVAL
- INSTALLATION
- MAINTANENCE
- SPECIAL TOOLS
- TRANSMISSION - Transmission and Mounting
- DESCRIPTION
- SWITCHES AND SENSORS
- OPERATION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- TROUBLESHOOTING
- SERVICE TOOLS
- DRIVELINES - Front and Rear Drivelines
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SERVICE TOOLS
- FRONT AXLE GROUP - Axle Group (Hub)
- OPERATION
- REMOVAL AND DISASSEMBLY
- INSPECTION
- ASSEMBLY AND INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- AXLE DIAGNOSIS
- FABRICATED TOOLS
- FRONT AXLE GROUP - Differential Lock Controls
- DESCRIPTION & OPERATION
- REMOVAL AND DISASSEMBLY
- ASSEMBLY AND INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- CENTRE AXLE - Differential Drive Head
- DESCRIPTION
- REMOVAL AND INSTALLATION
- INSTALLATION
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- MAINTENANCE
- SPECIAL TOOLS
- DIFFERENTIAL DIAGNOSIS
- REAR AXLE GROUP - Differential Drive Head
- DESCRIPTION
- REMOVAL AND INSTALLATION
- INSTALLATION
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- MAINTENANCE
- SPECIAL TOOLS
- DIFFERENTIAL DIAGNOSIS
- REAR AXLE GROUP - Axle Group (Hub)
- OPERATION
- REMOVAL AND DISASSEMBLY
- INSPECTION
- ASSEMBLY AND INSTALLATION
- MAINTENANCE
- BLEEDING THE BRAKES
- AXLE DIAGNOSIS
- SPECIAL TOOLS
- FABRICATED TOOLS
- REAR AXLE GROUP - Wheel Rim and Tyre
- DESCRIPTION AND OPERATION
- PREPARATION FOR SERVICING
- REMOVING TYRE AND RIM ASSEMBLY FROM MACHINE
- DISMOUNTING TYRE FROM RIM
- INSPECTION
- MOUNTING TYRE ON RIM
- MOUNTING TYRE AND RIM ASSEMBLY ON MACHINE
- TYRE INFLATION
- NITROGEN TYRE INFLATION
- TYRE EXPLOSION HAZARD
- TYRE AND WHEEL RIM MAINTENANCE
- TYRE CARE
- MAINTENANCE
- SERVICE TOOLS
- TYRE PRESSURES
- PARKING BRAKE - Parking Brake and Mounting
- DESCRIPTION AND OPERATION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- SUSPENSION SYSTEM - Front Suspension
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- SPECIAL TOOLS
- SUSPENSION SYSTEM - Front Suspension (IFS)
- DESCRIPTION
- REMOVAL AND DISASSEMBLY
- ASSEMBLY AND INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- SUSPENSION SYSTEM - Rear Suspension
- DESCRIPTION
- REMOVAL
- INSTALLATION
- MAINTENANCE
- SERVICE TOOLS
- ELECTRICAL SYSTEM - Circuit Diagrams
- ELECTRICAL SYSTEM - Hydraulic System ECU
- DESCRIPTION
- REMOVAL
- INSTALLATION
- SPECIAL TOOLS
- ELECTRICAL SYSTEM - Switches and Sensors
- DESCRIPTION
- FUEL SYSTEM - Fuel System
- DESCRIPTION
- OPERATION
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- CLEANLINESS REQUIREMENT
- MAINTENANCE
- TROUBLESHOOTING
- BLEEDING THE FUEL SYSTEM
- SPECIAL TOOLS
- FUEL SYSTEM - Electronic Foot Pedal
- DESCRIPTION
- REMOVAL
- INSTALLATION
- PEDAL CALIBRATION
- TROUBLESHOOTING
- MAINTENANCE
- SPECIAL TOOLS
- COOLING SYSTEM - Cooling System
- DESCRIPTION
- OPERATION
- PREVENTIVE MAINTENANCE
- RECOMMENDED COOLANTS
- SPECIAL TOOLS
- COOLING SYSTEM - Radiator and Mounting
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- CLEANING
- MAINTENANCE
- SPECIAL TOOLS
- COOLING SYSTEM - Transmission Oil Cooler
- DESCRIPTION AND OPERATION
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- CLEANING
- SERVICE TOOLS
- COOLING SYSTEM - Hydraulic Oil Cooler
- DESCRIPTION AND OPERATION
- REMOVAL
- DISASSEMBLY
- CLEANING AND INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SERVICE TOOLS
- MAIN HYDRAULIC VALVE - Main Hydraulic Valve Assembly
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- STEERING SYSTEM - Steering System Schematic
- DESCRIPTION
- OPERATION
- PRIORITY FUNCTION
- PRIORITY FLOW CONTROL TO STEERING
- EMERGENCY STEERING
- STEERING PRESSURE SETTING
- O-RING FACE SEALS (ORFS)
- FILLING AND BLEEDING THE STEERING SYSTEM
- MAINTENANCE
- SERVICE TOOLS
- STEERING SYSTEM - Steering Valve
- DESCRIPTION
- OPERATION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- FILLING AND BLEEDING THE STEERING SYSTEM
- SPECIAL TOOLS
- STEERING SYSTEM - Steering Cylinder
- DESCRIPTION
- OPERATION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- BODY SYSTEM - Body System Schematic
- DESCRIPTION
- OPERATION
- LIFTING THE BODY
- LOWERING THE BODY
- EMERGENCY BODY LOWERING PROCEDURE, FOLLOWING LOSS OF HYDRAULIC AND ELECTRICAL POWER
- RESETTING MAIN HYDRAULIC VALVE AFTER HYDRAULIC AND ELECTRICAL POWER IS RESTORED
- CHECKING SYSTEM PRESSURES
- CHECKING THE MAIN BODY SYSTEM PRESSURE
- CHECKING THE PILOT CONTROL PRESSURE
- O-RING FACE SEALS (ORFS)
- HYDRAULIC OIL
- SERVICE TOOLS
- BODY SYSTEM - Hydraulic Tank
- DESCRIPTION
- OPERATION
- MAINTENANCE
- TANK ASSEMBLY
- SPECIAL TOOLS
- BODY SYSTEM - Main Hydraulic Pump
- DESCRIPTION
- OPERATION
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- PUMP STARTING PROCEDURE
- PRESSURE CHECKS
- TROUBLESHOOTING
- PUMP SETTING PROCEDURE
- LUBRICATION
- PUMP WEAR LIMITS
- SPECIAL TOOLS
- BODY SYSTEM - Body Control Lever
- DESCRIPTION AND OPERATION
- MAINTENANCE
- TROUBLESHOOTING
- SPECIAL TOOLS
- BODY SYSTEM - Body Cylinder
- DESCRIPTION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- BRAKING SYSTEM - Braking System Schematic
- DESCRIPTION
- OPERATION
- CHECKING SYSTEM PRESSURES
- BLEEDING THE BRAKING SYSTEM
- O-RING FACE SEALS (ORFS)
- HYDRAULIC OIL
- SERVICE TOOLS
- BRAKING SYSTEM - Accumulator
- DESCRIPTION
- OPERATION
- TESTING
- CHARGING THE ACCUMULATOR
- DISCHARGING NITROGEN
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- SPECIAL TOOLS
- BRAKING SYSTEM - Treadle Valve
- DESCRIPTION
- OPERATION
- REBUILD CRITERIA
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- CHECKING SYSTEM PRESSURES
- MAINTENANCE
- SPECIAL TOOLS
- OPERATORS COMPARTMENT - Cab and Mounting
- DESCRIPTION
- REMOVAL
- INSTALLATION
- TILTING THE CAB
- LOWERING THE CAB
- MIRROR ARMS
- MIRROR ARMS
- REPLACING GLASS
- MAINTENANCE
- SERVICE TOOLS
- OPERATORS COMPARTMENT - Driver Seat and Mounting
- DESCRIPTION
- OPERATION
- REMOVAL
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- MAINTENANCE
- OPERATOR'S COMPARTMENT - Instructor Seat and Mounting
- DESCRIPTION
- REMOVAL AND DISASSEMBLY
- ASSEMBLY AND INSTALLATION
- MAINTENANCE
- OPERATORS COMPARTMENT - Air Conditioning
- DESCRIPTION
- REMOVAL
- INSTALLATION
- MAINTENANCE
- DISCHARGING THE SYSTEM
- CHARGING THE SYSTEM
- TROUBLESHOOTING
- SPECIAL TOOLS
- BODY - Body and Mounting
- DESCRIPTION
- OPERATION
- REMOVAL
- INSTALLATION
- BODY SHIMMING PROCEDURE
- MAINTENANCE
- SPECIAL TOOLS
- CHAIN OPERATED TAILGATE OPTION
- TAILGATE REMOVAL
- TAILGATE INSTALLATION
- TAILGATE MAINTENANCE
- MISCELLANEOUS - Lubrication System
- SAFETY PRECAUTIONS
- LUBRICATION AND SERVICING
- NOTES ON LUBRICATION AND SERVICE CHART
- MISCELLANEOUS SERVICING
- WHEN REQUIRED
- EVERY 10 HOURS OF OPERATION (DAILY)
- AFTER FIRST 250 HOURS OF OPERATING NEW OR REBUILT COMPONENTS
- AFTER FIRST 500 HOURS OF OPERATING NEW OR REBUILT COMPONENTS
- EVERY 250 HOURS OF OPERATION (MONTHLY)
- EVERY 500 HOURS OF OPERATION (3 MONTHS)
- EVERY 2000 HOURS OF OPERATION (ANNUALLY)
- ENGINE OIL DRAIN INTERVALS
- AIR CONDITIONING RE-START PROCEDURE
- TYRE PRESSURES
- SPECIFIC INFORMATION ON LUBRICATION FOR TA300 TIER4 ENGINE
- MISCELLANEOUS - Service Tools
- INTRODUCTION
- MISCELLANEOUS - Axle Bolt and Nut Torque Specifications
- TORQUE LIMITS IN Nm (lbf ft)
- MISCELLANEOUS - Standard Bolt and Nut Torque Specifications
- SELF-LOCKING FASTENERS
- MISCELLANEOUS - Unit Storage
- GENERAL
- TEMPORARY STORAGE
- EXTENDED STORAGE - Under Six Months
- EXTENDED STORAGE - Over Six Months
- REMOVAL FROM EXTENDED STORAGE
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