WN-1000166693-2-5-SM-EN Wacker Neuson 1404, ET16 compact excavator pdf service manual (1000166693)
English

Wacker Neuson 1404, ET16 compact excavator pdf service manual (1000166693)

WN-1000166693-2-5-SM-EN
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Item Number: 1000166693

Models: 1404 E09-01, ET16 E09-02

Format: PDF

Type: Service manual

Pages: 256

File size: 10.79 MB

Language: English

Date: October 2016

Issue: 2.5

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Table of Contents for WN-1000166693-2-5-SM-EN manual

  • 1 Operation
    • 1.1 Notices on this service manual
    • 1.2 Identification of warnings and dangers
    • 1.3 Explanation of symbols and abbreviations
    • 1.4 Warranty and liability
    • 1.5 Labels
    • 1.6 Machine overview
    • 1.7 Cabin overview
    • 1.8 Cabin overview (legend)
    • 1.9 Instrument panel overview
    • 1.10 Instrument panel overview (legend)
    • 1.11 Engine compartment (overview)
    • 1.12 Chassis overview
    • 1.13 Removing the cabin
    • 1.14 Changeover valve for SAE/ISO controls (option)
    • 1.15 Functional check of control lever base
    • 1.16 Releasing the pressure in the work hydraulics
    • 1.17 Fire extinguisher
  • 2 Technical data
    • 2.1 Chassis
    • 2.2 Engine
    • 2.3 Hydraulic system
    • 2.4 Travel gear and swivel unit
    • 2.5 Stabilizer blade
    • 2.6 Electrical system
    • 2.7 Noise levels
    • 2.8 Vibration
    • 2.9 Coolant compound table
    • 2.10 Hose identification code
    • 2.11 Model-specific tightening torques
    • 2.12 General tightening torques
    • 2.13 Dimensions
    • 2.14 Lift capacity table
    • 2.15 Kinematics
    • 2.16 Measuring live ring tolerance
  • 3 Maintenance
    • 3.1 Special tools
    • 3.2 Fluids and lubricants
    • 3.3 Maintenance label
    • 3.4 Maintenance plan (overview)
    • 3.5 Information on maintenance
    • 3.6 Fuel System
    • 3.7 Engine lubrication system
    • 3.8 Engine cooling system
    • 3.9 Air filter (up to serial no. AG03215)
    • 3.10 Air filter (from serial no. AG03216)
    • 3.11 Replacing the cabin air filter
    • 3.12 V-belt
    • 3.13 Hydraulic system
    • 3.14 Pilot control filter (from serial no. AF01441)
    • 3.15 Pressure check
    • 3.16 Test report
    • 3.17 Traveling drive
    • 3.18 Tracks
    • 3.19 Lubrication points
    • 3.20 Overview of lubrication points
    • 3.21 Lubrication work
    • 3.22 Electrical system
    • 3.23 General maintenance
    • 3.24 Preparatory work before taking out of service
    • 3.25 Maintenance when out of service for a longer period of time
  • 4 Engine
    • 4.1 Overview of engine 3TNV76-SNS2 (Tier IV final up to 2012)
    • 4.2 Fuel system
    • 4.3 Cooling system
    • 4.4 Checking and adjusting valve clearance
    • 4.5 Tightening order for cylinder head bolts
    • 4.6 Checking the injection nozzles
    • 4.7 Checking the nozzle jet
    • 4.8 Injection time
    • 4.9 Removing and installing the injection pump
    • 4.10 Measuring and adjusting the engine speed
    • 4.11 Checking compression
    • 4.12 Checking the coolant thermostat
    • 4.13 Checking the thermal switch
    • 4.14 Oil pressure switch
    • 4.15 Checking the coolant circuit
    • 4.16 Cleaning the cooling water channels
    • 4.17 Coolant and fuel hoses
    • 4.18 Crankcase vent
    • 4.19 Replacing the glow plugs
    • 4.20 Overview of engine 3TNV80F-SSNS2 (TIER IV final from 2012)
    • 4.21 Fuel system
    • 4.22 Cooling system
    • 4.23 Altitude-dependent output reduction
    • 4.24 Checking and adjusting valve clearance
    • 4.25 Tightening order for cylinder head bolts
    • 4.26 Checking the injection nozzles
    • 4.27 Checking the nozzle jet
    • 4.28 Injection time
    • 4.29 Removing and installing the injection pump
    • 4.30 Measuring and adjusting the engine speed
    • 4.31 Compression
    • 4.32 Checking the coolant thermostat
    • 4.33 Checking the temperature sensor
    • 4.34 Oil pressure switch
    • 4.35 Checking the coolant circuit
    • 4.36 Cleaning the cooling water channels
    • 4.37 Coolant and fuel hoses
    • 4.38 Crankcase vent
    • 4.39 Replacing the glow plugs
    • 4.40 Engine malfunctions
  • 5 Hydraulic system
    • How the load-sensing control works
    • 5.1 Overview of hydraulic components
    • 5.2 Gear pump AZPS-11-014 RRR 20 MB-N
    • 5.3 Pilot oil supply unit
    • 5.4 Pilot oil control unit (from serial number WNCE0901KPAL02194)
    • 5.5 Main valve block SX 10
    • 5.6 Swivel unit
    • 5.7 Swivel joint
    • 5.8 Swivel implementation (from serial number WNCE0901KPAL02194)
    • 5.9 Traveling drive
    • 5.10 drive system (from serial number WNCE0901KPAL02194)
    • 5.11 Pilot valves
    • 5.12 Valves
    • 5.13 Mechanical control
    • 5.14 Breather filter
    • 5.15 Auxiliary hydraulics connections
    • 5.16 Malfunctions of the hydraulic system
    • 5.17 Hydraulics diagram (legend)
    • 5.18 Hydraulics diagram 1404 version 1
    • 5.19 Hydraulics diagram 1404 version 2
    • 5.20 Main valve block diagram 1404
    • 5.21 Legend of hydraulic diagram 1404 with second driving speed / ET16
    • 5.22 Hydraulic diagram 1404 with second driving speed / ET 16
  • 6 Electrical system
    • 6.1 Ohmic law (current, voltage, resistance); Power
    • 6.2 Measuring equipment, measuring methods
    • 6.3 Cable color coding
    • 6.4 Relays
    • 6.5 Electrical system
    • 6.6 Fuses on control lever base on the left
    • 6.7 Main fuse box with relays
    • 6.8 Instrument panel overview
    • 6.9 12 V power outlet
    • 6.10 Power outlet
    • 6.11 Control lever push button
    • 6.12 Starter
    • 6.13 Dynamo and alternator
    • 6.14 Regulator
    • 6.15 Radio and mounting/wiring for radio installation (option)
    • 6.16 Front working lights
    • 6.17 Cabin lights (option)
    • 6.18 Rotating beacon (option)
    • 6.19 Travel signal (option)
    • 6.20 Wiring diagram (legend)
    • 6.21 Wiring diagram
    • 6.22 Wiring diagram 1404 with second driving speed
    • 6.23 Wiring diagram ET16
    • 6.24 Wiring diagram legend with alternator (option)
    • 6.25 Wiring diagram with alternator (option)
    • 6.26 Wiring diagram for hydraulic quickhitch (option)
    • 6.27 Engine wiring harness legend (up to serial no. WNCE0901CPAL00410)
    • 6.28 Engine wiring harness (up to serial no. WNCE0901CPAL00410)
    • 6.29 Engine wiring harness legend (TIER IV final up to 2012)
    • 6.30 Engine wiring harness (TIER IV final up to 2012)
    • 6.31 Engine wiring harness legend (Tier IV final from 2012)
    • 6.32 Engine wiring harness (Tier IV final from 2012)
    • 6.33 Legend engine wiring harness 1404 / ET16 (TIER IV final from serial number WNCE0901KPAL02194)
    • 6.34 Engine wiring harness 1404 / ET16 (TIER IV final from serial number WNCE0901KPAL02194)
    • 6.35 Seat console wiring harness (TIER IV final up to 2012)
    • 6.36 Seat console wiring harness V1 (Tier IV final from 2012)
    • 6.37 Seat console wiring harness legend V1 (Tier IV final from 2012)
    • 6.38 Seat console wiring harness V2 (Tier IV final from 2012)
    • 6.39 Legend of seat console wiring harness 1404 / ET16 (TIER IV final from serial number WNCE0901KPAL02194)
    • 6.40 Seat console wiring harness 1404 / ET16 (TIER IV final from serial number WNCE0901KPAL02194)
    • 6.41 Legend wiring harness seat console 1404 / ET16 (from serial number WNCE0902TPAL00418)
    • 6.42 Legend wiring harness seat console 1404 / ET16 (from serial number WNCE0902TPAL00418)
    • 6.43 Cabin (option) wiring harness V1
    • 6.44 Cabin (option) wiring harness V2
    • 6.45 Traveling signal wiring harness
    • 6.46 Hydraulic quickhitch wiring harness (option)
    • 6.47 Battery lead
    • 6.48 Battery lead
    • 6.49 Alternator cable (option)
    • 6.50 Loudspeaker cable (option)
    • 6.51 Immobilizer cable (option)
    • 6.52 Working lights cable (option)
  • 7 Options
    • 7.1 Long stick
    • 7.2 SAE/ISO controls
    • 7.3 Telescopic travel gear
    • 7.4 3/2 ball-type cock
    • 7.5 Traveling alarm/traveling signal
    • 7.6 Hose burst valve of stabilizer blade
    • 7.7 Hydraulic quickhitch/Easy Lock
    • 7.8 Mechanical quickhitch
    • 7.9 Flat seal couplings
    • 7.10 Drive interlock (antitheft protection) KAT (1404 from serial number AG00673)
    • 7.11 Service valve
    • 7.12 Telematic
Language
English
Document type
Service manual
Machinery type
compact excavator
Wacker Neuson
WN-1000166693-2-5-SM-EN-preview. - 1.74MB

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