WN-1000424084-1-4-SM-EN Wacker Neuson DW20, DW30, DW40 dumper pdf service manual (1000424084)
English

Wacker Neuson DW20, DW30, DW40 dumper pdf service manual (1000424084)

WN-1000424084-1-4-SM-EN
$31.90
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Item Number: 1000424084

Models: DW20, DW30, DW40 Dumpers. Machine models: D25-01, D25-02, D25-03

Format: PDF

Type: Service manual

Pages: 746

File size: 22.35 MB

Language: English

Date: April 2021

Issue: 1.4

WN-1000424084-1-4-SM-EN-preview. - 967.31KB
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Table of Contents for WN-1000424084-1-4-SM-EN manual

  • Service manual
  • Table of Contents
  • 1 Operation
    • 1.1 Notices on this service manual
    • 1.2 Safety symbols and signal words
    • 1.3 Explanation of symbols and abbreviations
    • 1.4 Warranty and liability
    • 1.5 Labels
    • 1.6 Machine overview
    • 1.7 Parking the vehicle
    • 1.8 Towing the vehicle
    • 1.9 Vehicle repair after recovery
    • 1.10 Loading the vehicle
    • 1.11 Transporting the vehicle
  • 2 Technical data
    • 2.1 Engine
    • 2.2 Traveling drive/axles
    • 2.3 Tires
    • 2.4 Steering system
    • 2.5 Operating hydraulics
    • 2.6 Maximum speed
    • 2.7 Coolant
    • 2.8 Noise emissions
    • 2.9 Vibrations
    • 2.11 Weight
    • 2.12 Payload
    • 2.13 Electrical system
    • 2.14 Tightening torques
    • 2.15 Dimensions
  • 3 Maintenance
    • 3.1 Fluids and lubricants
    • 3.2 Maintenance overview
    • 3.3 Lubrication work
    • 3.4 Lubrication schedules
    • 3.5 Maintenance plan
    • 3.6 Information on maintenance
    • 3.7 Maintenance accesses
    • 3.8 Battery master switch
    • 3.9 General engine information
    • 3.10 Fuel system
    • 3.11 Engine lubrication system
    • 3.12 Cooling system
    • 3.13 Air filter
    • 3.14 V-belt
    • 3.15 Pressure check
    • 3.16 Test report
    • 3.17 Exhaust system
    • 3.18 Hydraulic system
    • 3.19 Tires
    • 3.20 Axles/planetary drives/manual transmission/transfer gearboxes
    • 3.21 Check and adjust accelerator pedal cable pull (3TNV76, 3TNV88)
    • 3.22 Check and adjust coupling (3TNV88)§
    • 3.23 Braking system
    • 3.24 Check and adjustment of parking and service brake
    • 3.25 Air conditioning
    • 3.26 Electrical system
    • 3.27 Cleaning and maintenance
    • 3.28 Resetting the maintenance meter
  • 4 Engine
    • 4.1 Engine 3TNV76
    • 4.2 Engine 3TNV88
    • 4.3 Perkins 403J-E17T engine
    • 4.4 Engine malfunctions
  • 5 Hydraulic system
    • 5.1 Overview of hydraulic components (3TNV76,403J-E17T)
    • 5.2 Overview of hydraulic components (3TNV88)
    • 5.3 Hydraulic pump
    • 5.4 Hydraulic motor (T010)
    • 5.5 Brake cylinder (Z016)
    • 5.6 Shiftable screen 403J-E17T (C053)
    • 5.7 Steering valve (C014)
    • 5.8 Priority valve (L044)
    • 5.9 Main valve block (C001)
    • 5.10 Changeover valve (C032 and C033)
    • 5.11 Hydraulic oil reservoir (L042)
    • 5.12 Thermo-management valve 403J-E17T (C048)
    • 5.13 Malfunctions in the hydraulic system
  • 6 Electrical system
    • 6.1 Ohmic law (current, voltage, resistance); Power
    • 6.2 Measuring equipment, measuring methods
    • 6.3 Cable color coding
    • 6.4 Relays
    • 6.5 Electrics department
    • 6.6 Control equipment
    • 6.7 Sensors and switches
    • 6.8 CAN-Bus
  • 7 Wiring harnesses
    • 7.1 Position of main wiring harness DW20 and DW30 ROPS (FRW1) up to serial no. WNCD2501CPAL00432
    • 7.2 Main wiring harness DW20 and DW30 ROPS (FRW1) up to serial no. WNCD2501CPAL00432
    • 7.3 Strand list main wiring harness DW20 and DW30 ROPS (FRW1) up to serial no. WNCD2501CPAL00432
    • 7.4 Position of main wiring harness DW20 and DW30 ROPS (FRW1) from serial no. WNCD2501VPAL00433
    • 7.5 Main wiring harness DW20 and DW30 ROPS (FRW1) from serial no. WNCD2501VPAL00433
    • 7.6 Strand list main wiring harness DW20 and DW30 ROPS (FRW1) from serial no. WNCD2501VPAL00433
    • 7.7 Position of main wiring harness DW20 High swivel skip ROPS (FRW1)
    • 7.8 Main wiring harness DW20 High swivel skip ROPS (FRW1)
    • 7.9 Strand list main wiring harness DW20 High swivel skip ROPS (FRW1)
    • 7.10 Position of main wiring harness DW30 (3TNV88)(FRW2) up to serial no. WNCD2502VPAL00621
    • 7.11 Main wiring harness DW30 (3TNV88) (FRW2) up to serial no. WNCD2502VPAL00621
    • 7.12 Strand list main wiring harness DW30 (3TNV88) (FRW2) up to serial no. WNCD2502VPAL00621
    • 7.13 Position of main wiring harness DW30 (3TNV88)(FRW2) from serial no. WNCD2502APAL00622
    • 7.14 Main wiring harness DW30 (3TNV88) (FRW2) from serial no. WNCD2502APAL00622
    • 7.15 Strand list main wiring harness DW30 (3TNV88) (FRW2) from serial no. WNCD2502APAL00622)
    • 7.16 Position of main wiring harness DW30 and DW40 ROPS (403J-E17T) (FRW6)
    • 7.17 Main wiring harness DW30 and DW40 ROPS (403J-E17T) (FRW6)
    • 7.18 Strand list main wiring harness DW30 and DW40 ROPS (403J-E17T) (FRW6)
    • 7.19 Position of main wiring harness DW30 High swivel skip ROPS (403J-E17T) (FRW6)
    • 7.20 Main wiring harness DW30 High swivel skip (403J-E17T) (FRW6)
    • 7.21 Strand list main wiring harness DW30 High swivel skip ROPS (403J-E17T) (FRW6)
    • 7.22 Position of main wiring harness DW30 and DW40 cab (403J-E17T) (FRW3)
    • 7.23 Main wiring harness DW30 and DW40 cab (403J-E17T) (FRW3)
    • 7.24 Strand list main wiring harness DW30 and DW40 cab (403J-E17T) (FRW3)
    • 7.25 Position of main wiring harness DW30 High swivel skip cab (403J-E17T) (FRW3)
    • 7.26 Main wiring harness DW30 High swivel skip cab (403J-E17T) (FRW3)
    • 7.27 Strand list main wiring harness DW30 High swivel skip cab (403J-E17T) (FRW3)
    • 7.28 Position of the wiring harness StVO rear (RBW1)
    • 7.29 Wiring harness StVO rear (RBW1)
    • 7.30 Strand list wiring harness StVO rear (RBW1)
    • 7.31 Position of additional wiring harness high swivel skip (FBW4)
    • 7.32 Additional wiring high swivel skip (FBW4)
    • 7.33 Strand list additional wiring harness high swivel skip (FBW4)
    • 7.34 Position of the wiring harness StVO front skip (FBW3)
    • 7.35 Wiring harness StVO front skip (FBW3)
    • 7.36 Strand list wiring harness StVO front skip (FBW3)
    • 7.37 Position of the wiring harness StVO swivel skip (FBW1)
    • 7.38 Wiring harness StVO swivel skip (FBW1)
    • 7.39 Strand list wiring harness StVO swivel skip (FBW1)
    • 7.40 Position of the wiring harness StVO loader unit SLE (FBW2) up to serial no. WNCD2501KPAL00203
    • 7.41 Wiring harness StVO loader unit SLE (FBW2) up to serial no. WNCD2501KPAL00203
    • 7.42 Strand list wiring harness StVO loader unit SLE (FBW2) up to serial no. WNCD2501KPAL00203
    • 7.43 Position of the wiring harness StVO loader unit SLE (FBW2) from serial no. WNCD2501JPAL00204
    • 7.44 Wiring harness StVO loader unit SLE (FBW2) from serial no. WNCD2501JPAL00204
    • 7.45 Strand list wiring harness StVO loader unit SLE (FBW2) from serial no. WNCD2501JPAL00204
    • 7.46 Cable switch skip position from serial no. WNCD2501JPAL00204
    • 7.47 Position of wiring harness cab (CBW1)
    • 7.48 Wiring harness cab (CBW1)
    • 7.49 Strand list wiring harness cab (CBW1)
    • 7.50 Position of the wiring harness rotating beacon green (BAW1)
    • 7.51 Wiring harness rotating beacon green (BAW1)
    • 7.52 Strand list wiring harness rotating beacon green (BAW1)
    • 7.53 Trailer socket wiring harness legend
    • 7.54 Trailer socket wiring harness
    • 7.55 Adapter wiring harness DigiCode drive interlock legend
    • 7.56 Adapter wiring harness DigiCode drive interlock
    • 7.57 Wiring harness drive interlock telematics legend
    • 7.58 Wiring harness drive interlock telematics
    • 7.59 Wiring harness battery legend
    • 7.60 Battery wiring harness
    • 7.61 Position of earthing strap monitor control stand
    • 7.62 Earthing strap monitor control stand
    • 7.63 Earthing strap monitor control stand legend
  • 8 Diagrams
    • 8.1 Legend for hydraulics diagram for DW20/DW30 (3TNV76)
    • 8.2 Hydraulics diagram DW20/DW30 (3TNV76)
    • 8.3 Hydraulics diagram DW20/DW30 options (3TNV76)
    • 8.4 Legend for hydraulics diagram for DW30 (3TNV88)
    • 8.5 Hydraulics diagram DW30 (3TNV88)
    • 8.6 Legend for hydraulic diagram DW30/DW40 (403J-E17T)
    • 8.7 Hydraulics diagram DW30/DW40 (403J-E17T)
    • 8.8 Hydraulics diagram DW30/DW40 options (403J-E17T)
    • 8.9 Wiring diagram DW20 with loader unit (3TNV76)
    • 8.10 Wiring diagram DW20/DW30 (3TNV76)
    • 8.11 Wiring diagram DW20/DW30 high swivel skip (3TNV76)
    • 8.12 Wiring diagram DW30 (3TNV88)
    • 8.13 Wiring diagram DW30/DW40 (403J-E17T)
    • 8.14 Wiring diagram DW30/DW40 high swivel skip (403J-E17T)
  • 9 Options
    • 9.1 Drive interlock
    • 9.2 Telematics without CAN
    • 9.3 Telematics with CAN
  • 10 Diagnosis code list (SPN)
Document type
Service manual
Language
English
Machinery type
dumper
Wacker Neuson
WN-1000424084-1-4-SM-EN-preview. - 967.31KB

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