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Cummins K19 Series engine pdf troubleshooting and repair manual

Name: Cummins K19 Series engine pdf troubleshooting and repair manual
Brand: Cummins
SKU: CUMMINS-3666098-RM
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Pages: 690

File size: 16.47 MB

Language: English

Models: K19 Series engine

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Table of Contents for CUMMINS-3666098-RM-EN manual

MAIN MENU
COVER PAGE
TABLE OF CONTENTS
INTRODUCTION
- ABOUT THE MANUAL
- DEFINITION OF TERMS
- GENERAL CLEANING INSTRUCTIONS
- GENERAL REPAIR INSTRUCTIONS
- GENERAL SAFETY INSTRUCTIONS
- HOW TO USE THE MANUAL
- ILLUSTRATIONS
- SIMBOLOS
- SYMBOLE
- SYMBOLES
- SYMBOLS
ENGINE IDENTIFICATION
- ENGINE IDENTIFICATION
- EXTERNAL ENGINE COMPONENTS
- GENERAL SPECIFICATIONS
TROUBLESHOOTING SYMPTOMS
- TROUBLESHOOTING PROCEDURES AND TECHNIQUES
- TROUBLESHOOTING SYMPTOMS CHARTS
SECTION 0 - COMPLETE ENGINE - GROUP 00
- COMPLETE ENGINE - GENERAL INFORMATION (000-000-999)
- COMPLETE ENGINE - TOOL REQUIREMENTS - (022-001-500)
- ENGINE INSTALLATION (000-002)
- ENGINE REMOVAL (000-001)
SECTION 1 - CYLINDER BLOCK - GROUP 01
- ACCESSORY DRIVE SEAL (001-003)
- ALTERNATOR DRIVE SEAL 001-001)
- BEARINGS, CONNECTING ROD (001-005)
- BEARINGS, THRUST (001-007)
- CAMSHAFT (001-008)
- CAMSHAFT BUSHINGS (001-010)
- CAMSHAFT COVER PLATE (001-011)
- CAMSHAFT GEAR (CAMSHAFT INSTALLED)(001-012)
- CAMSHAFT IDLER GEAR (001-036)
- CAMSHAFT THRUST BEARING (001-056)
- CONNECTING ROD (001-014)
- CRANKSHAFT (001-016)
- CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED) (001-018)
- CRANKSHAFT SEAL, FRONT (001-023)
- CRANKSHAFT SEAL, REAR (001-024)
- CYLINDER BLOCK (001-026)
- CYLINDER BLOCK AND LINER SEATS (001-027)
- CYLINDER BLOCK - TOOL REQUIREMENTS (022-001-501)
- CYLINDER LINER (001-028)
- GEAR COVER, FRONT (001-031)
- GEAR COVER SPACER PLATE (001-029)
- GEAR TRAIN BACKLASH, FRONT (001-055)
- HYDRAULIC PUMP IDLER GEAR (001-039)
- MAIN BEARINGS (001-006)
- PISTON (001-043)
- PISTON AND CONNECTING ROD ASSEMBLY (001-054)
- PISTON COOLING NOZZLES (001-046)
- PISTON RINGS (001-047)
- VIBRATION DAMPER, SINGLE (001-052)
- WATER PUMP IDLER GEAR (001-040)
SECTION 2 - CYLINDER HEAD - GROUP 02
- CYLINDER HEAD - GENERAL INFORMATION (002-999-999)
- CYLINDER HEAD - SPECIFICATIONS (018-001-502)
- CYLINDER HEAD - TOOL REQUIREMENTS (022-001-502)
- CYLINDER HEAD (002-004)
- CYLINDER HEAD GASKET (002-021)
- CYLINDER HEAD VALVE (002-0020)
SECTION 3 - ROCKER LEVER - GROUP 03
- OVERHEAD SET (OUTER BASE CIRCLE)
- ROCKER LEVER ASSEMBLY (003-009)
- ROCKER LEVER COVER (003-011)
- ROCKER LEVER HOUSING (003-013)
- ROCKER LEVER - GENERAL INFORAMATION (003-999-999)
- ROCKER LEVER - SPECIFICATIONS (018-003-201)
- ROCKER LEVER - TOOL REQUIREMENTS (022-001-503)
SECTION 4 - CAM FOLLOWERS/TAPPETS - GROUP 04
- CAM FOLLOWER - SPECIFICATIONS (018-001-201)
- CAM FOLLOWER ASSEMBLY (004-001)
- CAM FOLLOWER - GENERAL INFORMATION (003-999-999)
- PUSH RODS (004-014)
SECTION 5 - FUEL SYSTEM - GROUP 05
- ELECTRONIC FUEL CONTROL VALVE ASSEMBLY (005-053)
- FUEL CONSUMPTION (005-010)
- FUEL PUMP (005-016)
- FUEL SHUTOFF VALVE (005-043)
- FUEL SYSTEM - GENERAL INFORMATION (005-999-999)
- FUEL SYSTEM FLOW DIAGRAMS (200-001-202)
- FUEL SYSTEM - SERVICE TOOLS (022-001-505)
- FUEL SYSTEM - SPECIFICATIONS (018-001-202)
SECTION 6 - INJECTORS AND FUEL LINES - GROUP 06
- AIR-IN-FUEL (006-003)
- FUEL DRAIN LINE RESTICTION (006-012)
- FUEL DRAIN LINES (006-013)
- FUEL FILTER (006-015)
- FUEL INLET RESTRICTION (006-020)
- FUEL MANIFOLD (006-022)
- FUEL SUPPLY LINES (006-024)
- INJECTOR AND FUEL LINES - QUANTUM INJECTOR
- INJECTORS (006-026)
- INJECTORS AND FUEL LINES (006-999)
- INJECTORS AND FUEL LINES - FLOW DIAGRAM (200-001-202)
- INJECTORS AND FUEL LINES - REQUIRED SERVICE TOOLS (022-001-505)
- INJECTORS AND FUEL LINES - SPECIFICATIONS (018-001-202)
SECTION 7 - LUBRICATING OIL SYSTEM - GROUP 07
- CYLINDER SMOKES (BLUE SMOKE) (007-050)
- LUBRICATING OIL CONTAMINATION
- LUBRICATING OIL COOLER (007-003)
- LUBRICATING OIL COOLER COVER (007-045)
- LUBRICATING OIL COOLER ELEMENT (007-007)
- LUBRICATING OIL COOLER HOUSING
- LUBRICATING OIL DIPSTICK (007-009)
- LUBRICATING OIL DIPSTICK TUBE (007-011
- LUBRICATING OIL FILTER (007-013
- LUBRICATING OIL FILTER HEAD (007-015)
- LUBRICATING OIL FILTER HEAD ADAPTER (007-018)
- LUBRICATING OIL LEAKS (007-024)
- LUBRICATING OIL PAN (007-025)
- LUBRICATING OIL PAN ADAPTER (007-026)
- LUBRICATING OIL PAN ADAPTER COVER PLATE (007-027)
- LUBRICATING OIL PRESSURE GAUGE (007-028)
- LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE) (007-029)
- LUBRICATING OIL PUMP (007-031)
- LUBRICATING OIL SYSTEM - FLOW DIAGRAMS (200-002-047)
- LUBRICATING OIL SYSTEM - GENERAL INFORMATION (007-999-999)
- LUBRICATING OIL SYSTEM - SPECIFICATIONS (018-001-203)
- LUBRICATING OIL SYSTEM - TOOL REQUIREMENTS (022-001-507)
- LUBRICATING OIL TEMPERATURE GAUGE (007-038)
SECTION 8 - COOLING SYSTEM - GROUP 08
- BELT, COOLING FAN DRIVE (008-002)
- COOLANT FILTER (008-006)
- COOLANT TEMPERATURE GAUGE (008-004)
- COOLANT THERMOSTAT (008-013)
- COOLANT THERMOSTAT HOUSING SUPPORT (008-015)
- COOLANT THERMOSTAT SEAL (008-016)
- COOLANT VENT LINES (008-017)
- COOLING SYSTEM (008-018)
- COOLING SYSTEM DIAGNOSTICS (008-020)
- COOLING SYSTEM - AIR OR COMBUSTION GAS (008-019)
- COOLING SYSTEM - FLOW DIAGRAMS (200-003-204)
- COOLING SYSTEM - GENERAL INFORMATION (008-999-999)
- COOLING SYSTEM - REQUIRED TOOLS (022-001-508)
- COOLING SYSTEM - SPECIFICATIONS (018-001-204)
- COOLING SYSTEM SERVICE REQUIREMENTS (008-022)
- FAN, COOLING (008-040)
- FAN DRIVE IDLER ASSEMBLY (008-029)
- FAN HUB, BELT DRIVEN (008-036)
- RADIATOR (008-042)
- RADIATOR HOSE, LOWER (008-045)
- RADIATOR HOSE, UPPER (008-046)
- RADIATOR PRESSURE CAP (008-047)
- RADIATOR SHROUD (008-048)
- RADIATOR TOP TANK (008-051)
- SUPPLEMENTAL COOLANT ADDITIVE (SCA)(008-060)
- TORQUE CONVERTER COOLER (008-065)
- WATER PUMP (008-062)
SECTION 9 - DRIVE UNITS - GROUP 09
- ACCESSORY DRIVE (009-001)
- ACCESSORY DRIVE PULLEY (009-004)
- DRIVE UNITS - GENERAL INFORMATION (009-999-999)
- DRIVE UNITS - SPECIFICATIONS
- DRIVE UNITS - TOOL REQUIREMENTS (022-001-509)
- WATER PUMP DRIVE (009-029)
SECTION 10 - AIR INTAKE SYSTEM - GROUP 10
- AFTERCOOLER ASSEMBLY (010-002)
- AFTERCOOLER ELEMENT (010-008)BINSTALL (010-008-026)
- AIR INTAKE INFORMATION - GENERAL INFORMATION (010-999-999)
- AIR INTAKE SYSTEM - SPECIFICATIONS (018-001-205)
- AIR INTAKE SYSTEM - TOOL REQUIREMENTS (022-001-510)
- AIR INTAKE SYSTEM - FLOW DIAGRAMS (010-200-281)
- AIR LEAKS, AIR INTAKE SYSTEM (010-024)
- BOOST PRESSURE (010-057)
- INTAKE AIR RESTRICTION (010-031)
- TURBOCHARGER AXIAL CLEARANCE (010-038)
- TURBOCHARGER BLADE DAMAGE (010-039)
- TURBOCHARGER COMPRESSOR SEAL LEAKS (010-040)
- TURBOCHARGER RADIAL BEARING CLEARANCE (010-047)
- TURBOCHARGER TURBINE SEAL LEAKS (010-049)
- TURBOCHARGER (WATER-COOLED) (010-037)
SECTION 11 - EXHAUST SYSTEM - GROUP 11
- EXHAUST MANIFOLD (DRY ) (011-007)
- EXHAUST RESTRICTION (011-009)
- EXHAUST SYSTEM - FLOW DIAGRAMS (200-005-206)
- EXHAUST SYSTEM - GENERAL INFORMATION (011-999-999)
- EXHAUST SYSTEM - SPECIFICATIONS (018-001-206)
- EXHAUST SYSTEM - TOOL REQUIREMENTS (022-001-511)
SECTION 12 - COMPRESSED AIR SYSTEM - GROUP 12
- AIR COMPRESSOR CARBON BUILDUP (012-003)
- AIR COMPRESSOR CYLINDER HEAD, SINGLE CYLINDER (012-008)
- AIR COMPRESSOR (OIL CARRYOVER) (012-020)
- AIR COMPRESSOR PIN BORE WEAR (012-010)
- AIR COMPRESSOR, SINGLE CYLINDER (012-014)
- AIR COMPRESSOR, TWO CYLINDER (012-015)
- AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY (012-013)
- AIR GOVERNOR (AIR COMPRESSOR PUMPS CONTINUOUSLY) (012-018)
- AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)(012-017)
- AIR LEAKS, COMPRESSED AIR SYSTEM (012-019)
- COMPRESSED AIR SYSTEM - FLOW DIAGRAMS (200-006-207)
- COMPRESSED AIR SYSTEM - GENERAL INFORMATION (012-999-999)
- COMPRESSED AIR SYSTEM - SPECIFICATIONS (018-001-207)
- COMPRESSED AIR SYSTEM - TOOL REQUIREMENTS (022-001-512)
SECTION 13 - ELECTRICAL EQUIPMENT - GROUP 13
- ALTERNATOR (013-001)
- ALTERNATOR DRIVE BELTS (013-005)
- ALTERNATOR PULLEY (013-006)
- BATTERIES (013-007)
- BATTERY CABLES AND CONNECTIONS (013-009)
- ELECTRICAL EQUIPMENT - GENERAL INFORMATION (013-999-999)
- ELECTRICAL EQUIPMENT - SPECIFICATIONS (018-001-208)
- ELECTRICAL EQUIPMENT - TOOL REQUIREMENTS (022-001-513)
- STARTER MAGNETIC SWITCH (013-017)
- STARTER SOLENOID (013-019)
- STARTER SWITCH (013-018)
- STARTING MOTOR (013-020)
SECTION 14 - ENGINE TESTING - GROUP 14
- DYNAMOMETER WORKSHEET (014-001)
- ENGINE RUN-IN (CHASSIS DYNAMOMETER) (014-002)
- ENGINE RUN-IN (ENGINE DYNAMOMETER) (014-003)
- ENGINE RUN-IN (WITHOUT DYNAMOMETER)(014-004)
- ENGINE TESTING - GENERAL INFORMATION (014-999-999)
- ENGINE TESTING - SPECIFICATIONS (018-001-275)
- ENGINE TESTING - TOOL REQUIREMENTS (022-001-514)
- ENGINE TESTING (CHASSIS DYNMOMETER)(014-005)
- ENGINE TESTING (ENGINE DYNAMOMETER)(014-006)
- ENGINE TESTING (FUEL FLOW RATE)(014-007)
- ENGINE TESTING (IN-CHASSIS)(014-008)
SECTION 16 - MOUNTING ADAPTATIONS - GROUP 16
- ENGINE SUPPORT BRACKET, FRONT (016-002)
- FLYWHEEL (016-005)
- FLYWHEEL HOUSING (016-006)
- MOUNTING ADAPTATIONS - GENERAL INFORMATION (016-999-999)
- MOUNTING ADAPTATIONS - SPECIFICATIONS (018-001-516)
- MOUNTING ADAPTATIONS - TOOL REQUIREMENTS (022-001-516)
COMPONENT MANUFACTURERS
- COMPONENT MANUFACTURERS' ADDRESSES
SPECIFICATIONS AND TORQUE VALUES
- CAPSCREW MARKINGS AND TORQUE VALUES
- ENGINE COMPONENTS - GENERAL INFORMATION
- FRACTION, DECIMAL, MILLIMETER CONVERSIONS
- NEWTON-METER TO FOOT-POUND CONVERSION CHART
- PIPE PLUG TORQUE VALUES
- STRAIGHT THREADED O-RING PLUGS
- TAP-DRILL CHART - U.S. CUSTOMARY & METRIC
- WEIGHT AND MEASURES - CONVERSSION FACTORS
INDEX

Document type: Troubleshooting and repair manual
Language: English
Machinery type: engine

Brand

CUMMINS-3666098-RM-EN-preview.pd - 1.17MB

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