CUMMINS-3666139-RM Cummins M11 Series engine pdf troubleshooting and repair manual
English

Cummins M11 Series engine pdf troubleshooting and repair manual

CUMMINS-3666139-RM
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Format: PDF

Pages: 926

File size: 18.90 MB

Language: English

Models: M11 Series engine

CUMMINS-3666139-RM-EN-preview.pd - 634.99KB
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Table of Contents for CUMMINS-3666139-RM-EN manual

  • MAIN MENU
  • COVER PAGE
  • TABLE OF CONTENTS
  • INTRODUCTION
    • ABOUT THIS MANUAL
    • ACRONYMS AND ABBREVIATIONS
    • GENERAL CLEANING INSTRUCTIONS
    • GENERAL REPAIR INSTRUCTIONS
    • GENERAL SAFETY INSTRUCTIONS
    • HOW TO USE THE MANUAL
    • ILLUSTRATIONS
    • SYMBOLS
  • ENGINE IDENTIFICATION
    • ENGINE DIAGRAMS
    • ENGINE IDENTIFICATION
    • SPECIFICATIONS
  • TROUBLESHOOTING SYMPTOMS
    • PROCEDURES AND TECHNIQUES
    • TROUBLESHOOTING SYMPTOMS CHARTS
  • COMPLETE ENGINE - GROUP 00
    • COMPLETE ENGINE - GENERAL INFORMATION
    • ENGINE INSTALLATION
    • ENGINE REMOVAL
    • SERVICE TOOLS
  • CYLINDER BLOCK - GROUP 01
    • ACCESSORY DRIVE SEAL
    • ALTERNATOR DRIVE SEAL
    • BEARINGS, CONNECTING ROD
    • BEARINGS, MAIN
    • BEARINGS, THRUST
    • CAMSHAFT
    • CAMSHAFT BUSHINGS
    • CAMSHAFT END CLEARNACE
    • CAMSHAFT GEAR (CAMSHAFT INSTALLED)
    • CAMSHAFT GEAR (CAMSHAFT REMOVED)
    • CONNECTING ROD
    • CRANKSHAFT
    • CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)
    • CRANKSHAFT PULLEY
    • CRANKSHAFT SEAL, FRONT
    • CRANKSHAFT SEAL, REAR
    • CYLINDER BLOCK AND LINER SEATS
    • CYLINDER LINER
    • CYLINDER LINER PROTRUSION
    • GEAR COVER, FRONT
    • GEAR HOUSING, FRONT
    • IDLER GEAR, CAMSHAFT
    • IDLER GEAR, HYDRAULIC PUMP
    • IDLER GEAR, WATER PUMP
    • PISTON
    • PISTON AND CONNECTING ROD ASSEMBLY
    • PISTON COOLING NOZZLE
    • PISTON RINGS
    • SERVICE TOOLS
    • VIBRATION DAMPER
    • WATER HEADER PLATE, CYLINDER BLOCK
  • CYLINDER HEAD - GROUP 02
    • CYLINDER HEAD
    • SERVICE TOOLS
  • ROCKER LEVERS - GROUP 03
    • CRANKCASE BREATHER (INTERNAL)
    • OVERHEAD SET
    • ROCKER LEVER ASSEMBLY
    • ROCKER LEVER COVER
    • ROCKER LEVER HOUSING
    • SERVICE TOOLS
  • CAM FOLLOWERS/TAPPETS - GROUP 04
    • CAM FOLLOWER ASSEMBLY
    • PUSH RODS OR TUBES
    • SERVICE TOOLS
  • FUEL SYSTEM - GROUP 05
    • FLOW DIAGRAM, FUEL SYSTEM
    • FUEL CONSUMPTION
    • FUEL FLOW
    • FUEL PUMP
    • FUEL PUMP GEAR PUMP CHECK VALVE
    • FUEL PUMP HIGH IDLE SPEED (VS GOVERNOR)
    • FUEL PUMP IDLE SPEED
    • FUEL PUMP PRESSURE REGULATOR
    • FUEL PUMP PULSATION DAMPER
    • FUEL PUMP THROTTLE LEVER
    • FUEL PUMP THROTTLE LINKAGE
    • FUEL PUMP VS THROTTLE SHAFT HOUSING
    • FUEL SHUTOFF VALVE (FSOV)
    • FUEL SYSTEM - GENERAL INFORMATION
    • SERVICE TOOLS
    • SPECIFICATIONS
    • STALL SPEED CHECK LIST
    • STALL SPEED TEST
    • VS GOVERNER ADJUSTING SCREW SEALING WASHERS
    • VS GOVERNER IDLE SPRING
  • INJECTORS AND FUEL LINES - GROUP 06
    • AFC NO AIR CHECK
    • AIR IN FUEL
    • CYLINDER MISFIRES OR SMOKES
    • ECM COOLING PLATE
    • FUEL DRAIN LINE RESTRICTION
    • FUEL FILTER (SPIN-ON TYPE)
    • FUEL INLET RESTRICTION
    • FUEL SUPPLY LINES
    • INJECTOR
    • INJECTORS AND FUEL LINES - GENERAL INFORMATION
    • SERVICE TOOLS
    • STATIC INJECTION TIMING
    • STC OIL CONTROL VALVE (MECHANICAL)
    • STC OIL DELIVERY SYSTEM BLOCKAGE
    • STC OIL DELIVERY SYSTEM DIAGNOSTICS
  • LUBRICATING OIL SYSTEM - GROUP 07
    • FLOW DIAGRAM, LUBRICATING OIL SYSTEM
    • LUBRICATING OIL AND FILTERS
    • LUBRICATING OIL CONTAMINATION
    • LUBRICATING OIL COOLER
    • LUBRICATING OIL DIPSTICK
    • LUBRICATING OIL DIPSTICK HOUSING
    • LUBRICATING OIL FILTER (CANISTER-TYPE)
    • LUBRICATING OIL FILTER HEAD
    • LUBRICATING OIL FILTER (SPIN ON)
    • LUBRICATING OIL HIGH PRESSURE RELIEF VALVE
    • LUBRICATING OIL LEAKS
    • LUBRICATING OIL PAN
    • LUBRICATING OIL PRESSURE GAUGE
    • LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)
    • LUBRICATING OIL PUMP
    • LUBRICATING OIL SYSTEM
    • LUBRICATING OIL SYSTEM - GENERAL INFORMATION
    • LUBRICATING OIL TEMPERATURE GAUGE
    • LUBRICATING OIL THERMOSTAT
    • LUBRICATING OIL TRANSFER TUBE
    • LUBRICATING OIL VISCOSITY SENSOR
    • SERVICE TOOLS
    • SPECIFICATIONS
  • COOLING SYSTEM - GROUP 08
    • COOLANT FILTER
    • COOLANT FILTER HEAD
    • COOLANT HEATER HOUSING
    • COOLANT TEMPERATURE GAUGE
    • COOLANT THERMOSTAT
    • COOLANT THERMOSTAT HOUSING SUPPORT
    • COOLANT THERMOSTAT SEAL
    • COOLANT VENT LINES
    • COOLING SYSTEM
    • COOLING SYSTEM - AIR OR COMBUSTION GAS TEST
    • COOLING SYSTEM - GENERAL INFORMATION
    • COOLING SYSTEM DIAGNOSTICS
    • COOLING SYSTEM PRECHARGE
    • DRIVE BELT, COOLING FAN
    • FAN CLUTCH, AIR-DISENGAGED
    • FAN CLUTCH, AIR-ENGAGED
    • FAN CLUTCH, ELECTRIC
    • FAN CLUTCH, ON-OFF
    • FAN CLUTCH, VISCOUS
    • FAN, COOLING
    • FAN DRIVE IDLER PULLEY ASSEMBLY
    • FAN HUB, BELT DRIVEN
    • FAN SHROUD ASSEMBLY
    • FAN SPACER AND PULLEY
    • FLOW DIAGRAM, COOLING SYSTEM
    • RADIATOR
    • RADIATOR HOSES
    • RADIATOR PRESSURE CAP
    • RADIATOR SHUTTER ASSEMBLY
    • SERVICE TOOLS
    • SPECIFICATIONS
    • TORQUE CONVERTER COOLER
    • WATER PUMP
    • WIRING HARNESS, CUMMINS ELECTRIC FAN CLUTCH
  • DRIVE UNITS - GROUP 09
    • ACCESSORY DRIVE
    • ACCESSORY DRIVE PULLEY
    • ALTERNATOR DRIVE PULLEY
    • HYDRAULIC PUMP DRIVE
    • SERVICE TOOLS
  • AIR INTAKE SYSTEM - GROUP 10
    • AFTERCOOLER
    • AIR INTAKE MANIFOLD
    • AIR INTAKE RESTRICTION
    • AIR INTAKE SYSTEM - GENERAL INFORMATION
    • AIR LEAKS, AIR INTAKE AND EXHAUST SYSTEMS
    • CHARGE AIR COOLER (CAC)
    • FLOW DIAGRAM, AIR INTAKE SYSTEM
    • SERVICE TOOLS
    • SPECIFICATIONS
    • TURBOCHARGER
    • TURBOCHARGER AXIAL CLEARANCE
    • TURBOCHARGER BLADE DAMAGE
    • TURBOCHARGER COMPRESSOR SEAL LEAKS
    • TURBOCHARGER RADIAL BEARING CLEARANCE
    • TURBOCHARGER TURBINE SEAL LEAKS
  • EXHAUST SYSTEM - GROUP 11
    • EXHAUST MANIFOLD, DRY
    • EXHAUST RESTRICTION
    • FLOW DIAGRAM, EXHAUST SYSTEM
    • SPECIFICATIONS
  • COMPRESSED AIR SYSTEM - GROUP 12
    • AIR COMPRESSOR
    • AIR COMPRESSOR CARBON BUILDUP
    • AIR COMPRESSOR CYLINDER HEAD (HOLSET QE MODELS)
    • AIR COMPRESSOR CYLINDER HEAD (HOLSET SS AND E-TYPE MODELS)
    • AIR COMPRESSOR CYLINDER HEAD (HOLSET ST MODELS)
    • AIR COMPRESSOR PIN BORE WEAR
    • AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY
    • AIR GOVERNER (AIR COMPRESSOR PUMPS CONTINUOUSLY)
    • AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)
    • AIR LEAKS, COMPRESSED AIR SYSTEM
    • COMPRESSED AIR SYSTEM - GENERAL INFORMATION
    • SERVICE TOOLS
    • SPECIFICATIONS
  • ELECTRICAL EQUIPMENT - GROUP 13
    • ALTERNATOR
    • BATTERIES
    • BATTERY CABLES AND CONNECTIONS
    • DRIVE BELT, ALTERNATOR
    • ELECTRICAL EQUIPMENT - GENERAL INFORMATION
    • SERVICE TOOLS
    • SPECIFICATIONS
    • STARTER MAGNETIC SWITCH
    • STARTER SOLENOID
    • STARTER SWITCH
    • STARTING MOTOR
  • ENGINE TESTING - GROUP 14
    • DYNAMOMETER WORKSHEET
    • ENGINE RUN-IN (CHASSIS DYNAMOMETER)
    • ENGINE RUN-IN (ENGINE DYNAMOMETER)
    • ENGINE RUN-IN (WITHOUT DYNAMOMETER)
    • ENGINE TESTING - GENERAL INFORMATION
    • ENGINE TESTING (CHASSIS DYNAMOMETER)
    • ENGINE TESTING (ENGINE DYNAMOMETER)
    • ENGINE TESTING (PORTABLE DYNAMOMETER OR LOAD BANK)
    • SERVICE TOOLS
    • SPECIFICATIONS
  • MOUNTING ADAPTATIONS - GROUP 16
    • ENGINE LIFTING BRACKETS
    • ENGINE SUPPORT BRACKET, FRONT
    • FLYWHEEL
    • FLYWHEEL HOUSING
    • FLYWHEEL HOUSING, REPTO
    • FLYWHEEL RING GEAR
    • SERVICE TOOLS
  • MISCELLANEOUS HARDWARE - GROUP 17
    • CUP PLUG
    • PIPE PLUG
    • STRAIGHT THREAD PLUG
  • VEHICLE BRAKING - GROUP 209
    • ENGINE BRAKE
  • SERVICE LITERATURE
    • ADDITIONAL SERVICE LITERATURE
    • LITERATURE ORDER FORM
    • SERVICE LITERATURE ORDERING LOCATION
  • COMPONENT MANUFACTURERS
    • COMPONENT MANUFACTURERS' ADDRESSES
  • SPECIFICATIONS
    • AIR INTAKE SYSTEM - SPECIFICATIONS
    • AIR INTAKE SYSTEM - TORQUE VALUES
    • CAM FOLLOWERS/TAPPETS - SPECIFICATIONS
    • CAM FOLLOWERS/TAPPETS - TORQUE VALUES
    • CAPSCREW MARKINGS AND TORQUE VALUES
    • COMPRESSED AIR SYSTEM - TORQUE VALUES
    • COOLING SYSTEM - SPECIFICATIONS
    • COOLING SYSTEM - TORQUE VALUES
    • CYLINDER BLOCK - SPECIFICATIONS
    • CYLINDER BLOCK - TORQUE VALUES
    • CLYINDER HEAD - SPECIFICATIONS
    • CYLINDER HEAD - TORQUE VALUES
    • DRIVE BELT TENSION
    • DRIVE UNITS - SPECIFICATIONS
    • DRIVE UNITS - TORQUE VALUES
    • ELECTRICAL EQUIPMENT - TORQUE VALUES
    • EXHAUST SYSTEM - SPECIFICATIONS
    • EXHAUST SYSTEM - TORQUE VALUES
    • FRACTION, DECIMAL, MILLIMETER CONVERSIONS
    • FUEL SYSTEM - SPECIFICATIONS
    • FUEL SYSTEM - TORQUE VALUES
    • INJECTION TIMING CODES
    • INJECTORS AND FUEL LINES - SPECIFICATIONS
    • INJECTORS AND FUEL LINES - TORQUE VALUES
    • LUBRICATING OIL SYSTEM - SPECIFICATION
    • LUBRICATING OIL SYSTEM - TORQUE VALUES
    • MISCELLANEOUS - SPECIFICATIONS
    • MOUNTING ADAPTATIONS - SPECIFICATIONS
    • MOUNTING ADAPTATIONS - TORQUE VALUES
    • NEWTON-METER TO FOOT-POUND CONVERSION CHART
    • PIPE PLUG TORQUE VALUES
    • ROCKER LEVERS - SPECIFICATIONS
    • ROCKER LEVERS - TORQUE VALUES
    • TAP-DRILL CHART - U.S. CUSTOMARY AND METRIC
    • VEHICLE BRAKING - TORQUE VALUES
    • WEIGHT AND MEASURES - CONVERSION FACTORE
  • INDEX
Document type
Troubleshooting and repair manual
Language
English
Machinery type
engine
CUMMINS-3666139-RM-EN-preview.pd - 634.99KB

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