HINO-KSS-SHP1-E001E-WM HINO PC11C-UP engine pdf workshop manual
English

HINO PC11C-UP engine pdf workshop manual

HINO-KSS-SHP1-E001E-WM
$22.90
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Format: PDF

Pages: 334

File size: 14.75 MB

Language: English

Models: PC11C-UP engine

HINO-KSS-SHP1-E001E-WM-EN-previe - 1.13MB
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Table of Contents for HINO-KSS-SHP1-E001E-WM-EN manual

  • 1 GENERAL
    • Warning
    • How to read this manual
    • Precautions for work
    • Tightening of engine bolts and nuts
    • Tightening of chassis bolts and nuts
    • Tightening of flare nuts and hoses
    • Taper thread sealant for piping
    • Assembly of joints and gaskets for piping
    • Handling of liquid gasket
    • Failure diagnosis table for each problem
    • Failure diagnosis procedures
    • Failure diagnosis using HinoDX
    • Connection method of HinoDX
    • Chassis number and engine number
  • 2 STANDARD VALUE
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value
    • Tightening torque
    • Standard value (alternator 60A)
    • Tightening torque (alternator 60A)
    • Standard value (starter)
    • Tightening torque (starter)
    • Standard value
    • Tightening torque
  • 3 PARTS TO BE PREPARED
    • Special tools
    • Instruments
    • Lubricant, etc.
    • Special tools
    • Instruments
    • Jig (reference dimensional drawing for manufacture)
    • Common tools
    • Instruments
    • Lubricant, etc.
    • Special tools
    • Instruments
  • 4 ENGINE ASSEMBLY/DISASSEMBLY
    • Measurement of compression pressure
    • Removal
    • Installation
    • Work after installation
  • 5 FUEL SYSTEM
    • Fuel system diagram
    • Part layout (typical example)
    • Replacement of the fuel filter
    • Replacement of supply pump
    • Replacement of injector
    • Inspection of injector
    • Inspection of common rail function parts (evaluation)
    • Overhaul of supply pump drive bearing case
  • 6 EMISSION CONTROL
    • Parts layout diagram
    • Overhaul of EGR cooler and EGR valve
  • 7 ELECTRICAL
    • Part layout (typical example)
    • Layout of components
    • Inspection of components
    • Installation of components
    • Installation of starter
    • Installation of alternator
  • 8 INTAKE
    • Part layout (typical example)
    • Replacement
  • 9 ENGINE MECHANICAL
    • Part layout (typical example)
    • Replacement
    • Overhaul
    • Part layout
    • Overhaul
    • Part layout
    • Replacement of flywheel housing
    • Replacement of crankshaft front oil seal
    • Replacement of crankshaft rear oil seal
    • Replacement of timing gear case cover
    • Part layout
    • Replacement of piston and connecting rod
    • Inspection of piston and connecting rod
    • Replacement of crankshaft
    • Inspection of crankshaft
    • Replacement of crankshaft pulley
    • Replacement of flywheel
    • Inspection of flywheel
    • Part layout
    • Gear train layout
    • Removal of camshaft
    • Disassembly of camshaft
    • Inspection of camshaft
    • Assembly of camshaft
    • Installation of camshaft
    • Removal of timing gear
    • Inspection of timing gear
    • Installation of timing gear
    • Inspection of installation status for each gear
    • Part layout
    • Overhaul of valve system
    • Adjustment of valve clearance
  • 10 EXHAUST
    • Part layout (typical example)
    • Replacement
  • 11 COOLING
    • Cooling system drawing
    • Part layout
    • Replacement of coolant pump
    • Replacement of thermostat case
    • Inspection of thermostat
    • Replacement of fan drive, tension pulley
    • Replacement of cooling fan, fan spacer
  • 12 LUBRICATION
    • System drawing
    • Part layout
    • Replacement
    • Overhaul
    • Part layout
    • Replacement
    • Part layout
    • Replacement
    • Overhaul
    • Part layout
    • Replacement
  • 13 STARTING AND CHARGING
    • Part layout (typical example)
    • Disassembly
    • Inspection of components
    • Assembly
    • Part layout (typical example of 60A)
    • Circuit drawing (60A)
    • Disassembly (60A)
    • Inspection of components (60A)
    • Assembly (60A)
    • Inspection after assembly (60A)
  • 14 TURBOCHARGER
    • Assembly/disassembly layout
    • Inspection
    • Inspection procedure with special tool
    • Removal
    • Installation
  • 16 FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
    • Engine mechanical
    • Alternator
    • Starter
    • Turbocharger
  • 17 ENGINE DIAGNOSIS CODE
    • Precautions
    • System block diagram
    • Inspection
    • Connection method of HinoDX
    • Table of failure code
    • Signal check harness
    • Computer pin arrangement
    • Check the ECU power supply voltage
    • Check the ground
    • Engine speed main sensor circuit malfunction (DTC code P0335)
    • Abnormal engine main rotation sensor pulse count (DTC code P0336)
    • Engine speed sub sensor circuit malfunction (DTC code P0340)
    • Abnormal engine auxiliary rotation sensor pulse count (DTC code P0341)
    • Engine speed main and sub sensor circuit malfunction (DTC code P0335)
    • Coolant temperature sensor malfunction (DTC code P0117, P0118)
    • Engine overheat (DTC code P0217)
    • Engine overrun (DTC code P0219)
    • Fuel temperature sensor malfunction (DTC code P0187, P0188)
    • Boost pressure sensor malfunction (DTC code P0108, P0237)
    • Turbocharger over boost (DTC code P0234)
    • EGR cooler coolant temperature sensor malfunction (DTC code P1417, P1418)
    • Excessive common rail pressure (DTC code P0088)
    • Excessive common rail pressure, supply pump excess forced feed (DTC code P0088)
    • Common rail pressure sensor malfunction (DTC code P0191)
    • Common rail pressure sensor failure (DTC code P0192, P0193)
    • Fuel leakage (DTC code P0093)
    • Accelerator sensor 1 malfunction (DTC code P2122, P2123)
    • Accelerator sensor 1 malfunction (DTC code P2127, P2128)
    • Accelerator sensor 1 and 2 malfunction (DTC code P2120)
    • Emergency accelerator sensor malfunction (DTC code P1133)
    • Atmospheric pressure sensor malfunction (DTC code P2228, P2229)
    • Injector common 1 short to GND (DTC code P1211), Injector common 2 short to GND (DTC code P1214)
    • Injector common 1 short to BATT (DTC code P1212), Injector common 2 short to BATT (DTC code P1215)
    • Injector circuit malfunction (DTC code P0201 to P0206)
    • Cylinder contribution/balance fault (DTC codes P0263, P0266, P0269, P0272, P0275, P0278)
    • PCV1 malfunction (DTC code P0628)
    • PCV1 out put short to GND (DTC code P0629)
    • PCV1 malfunction (DTC code P0629)
    • PCV2 malfunction (DTC code P2633)
    • PCV2 out put short to GND (DTC code P2634)
    • Supply pump over-feed (DTC code P1229)
    • Supply pump over-feed (DTC code P1266)
    • EGR actuator fault (DTC code P1458,P1459)
    • EGR valve sticking 1 (DTC code P0404)
    • EGR cooler overheat (DTC code P1416)
    • Preheat circuit malfunction (DTC code P0540)
    • Injector correction data conformily error (DTC code P1601)
    • ECU internal error (DTC code P0605, P0606, P0607)
    • ECU charge circuit malfunction (DTC code P0200, P0611)
    • Main relay malfunction (DTC code P0686)
    • Starter signal malfunction (DTC code P0617)
    • CAN communication loss EGR actuator (DTC code U1122)
    • CAN1 Communication error (Engine) (DTC code U0073) CAN2 Communication error (Unit) (DTC code U1001)
Language
English
Document type
Workshop manual
Machinery type
engine
HINO
HINO-KSS-SHP1-E001E-WM-EN-previe - 1.13MB

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