Wacker Neuson EZ20 mini excavator pdf service manual (1000436625)

Table of Contents for WN-1000436625-1-2-SM-EN manual

• 1 Operation
  • 1.1 Notes regarding the service manual
  • 1.2 Description of warning and hazard notices
  • 1.3 Legend and Abbreviations
  • 1.4 Warranty and liability
  • 1.5 Signage
  • 1.6 General view of vehicle
  • 1.7 Canopy
  • 1.8 Engine compartment
  • 1.9 Valve chamber
  • 1.10 Pump compartment
  • 1.11 Component layout
  • 1.12 Display element and switch
  • 1.13 Overview of control and warning lights
  • 1.14 Working hydraulics
  • 1.15 Driver's cab / Steering position
  • 1.16 Control lever carrier
  • 1.17 Accelerator
  • 1.18 High gear
  • 1.19 Brake
  • 1.20 Protective structures
  • 1.21 Check canopy screw connection
  • 1.22 Emergency lowering
  • 1.23 Depressurising the working hydraulics
  • 1.24 Connecting or disconnecting hydraulic clutches
  • 1.25 Hydraulic connections
  • 1.26 Parking vehicle
  • 1.27 Battery disconnection switch
  • 1.28 Fire extinguishers
• 2 Technical Data
  • 2.1 Types and commercial name
  • 2.2 Engine
  • 2.3 Injection pump
  • 2.4 Drive / Axles
  • 2.5 Brake
  • 2.6 Track chains
  • 2.7 Steering
  • 2.8 Hydraulic system
  • 2.9 Speed
  • 2.10 Coolant mixing table
  • 2.11 Ground clearance / Ground pressure
  • 2.12 Digging forces
  • 2.13 Cylinder speed
  • 2.14 Vibrations
  • 2.15 Electrics
  • 2.16 Weight
  • 2.17 Noise emissions
  • 2.18 Power tilt
  • 2.19 Tightening torque
  • 2.20 Load capacity / Bearing load / Lifting force
  • 2.21 Dimensions
  • 2.22 Kinematics
  • 2.23 Measuring the clearance of the rotating ring
• 3 Servicing
  • 3.1 Notes on servicing
  • 3.2 Service package
  • 3.3 Operating fluids and lubricants
  • 3.4 Service label
  • 3.5 Servicing Plan
  • 3.6 Overview of Servicing Areas
  • 3.7 Servicing access
  • 3.8 Assemble / disassemble canopy
  • 3.9 Fuel system
  • 3.10 Engine lubricating system
  • 3.11 Cooling system
  • 3.12 Air filter
  • 3.13 Heating, ventilation and air-conditioning
  • 3.14 Windscreen washer system
  • 3.15 Fan belt
  • 3.16 Pressure control
  • 3.17 Test records
  • 3.18 Hydraulic System
  • 3.19 Pilot filter
  • 3.20 Axles / Drive
  • 3.21 Tyres / Track chains
  • 3.22 Servicing and maintenance of accessory tools
  • 3.23 Servicing options
  • 3.24 Lubrication work
  • 3.25 Lubrication plan
  • 3.26 Electrical system
  • 3.27 Cleaning and maintenance work
  • 3.28 Decommissioning and recommissioning
  • 3.29 Final decommissioning
  • 3.30 Reset maintenance counter
• 4 Engine
  • 4.1 Overview of engine 3TNV76-NNS
  • 4.2 Fuel system
  • 4.3 Cooling system
  • 4.4 Valve clearance: Checking and setting
  • 4.5 Tightening sequence of cylinder head
  • 4.6 Check injection nozzles
  • 4.7 Injection jet control
  • 4.8 Injection timing
  • 4.9 Installing and removing the injection pump
  • 4.10 Measuring and adjusting the rotation speed
  • 4.11 Compression
  • 4.12 Checking the coolant thermostat
  • 4.13 Check temperature sensor
  • 4.14 Oil pressure switch
  • 4.15 Test cooling water circuit
  • 4.16 Clean cooling water channel
  • 4.17 Cooling water and fuel lines
  • 4.18 Crankcase ventilation
  • 4.19 Replace glow plugs
  • 4.20 Engine malfunctions
• 5 Hydraulic System
  • 5.1 How the load sensing systems operate
  • 5.2 Component layout
  • 5.3 Hydraulic pump
  • 5.4 Mobile control block
  • 5.5 Drive
  • 5.6 Rotary drive
  • 5.7 Rotary transmission
  • 5.8 Valves
  • 5.9 Ventilation filter (hydraulic tank)
  • 5.10 Test specifications for the measurement of cylinder speeds
  • 5.11 Malfunctions on the hydraulic system
• 6 Electrical System
  • 6.1 Ohm's law (current, voltage, resistance); Power
  • 6.2 Measuring instruments, measuring method
  • 6.3 Relay
  • 6.4 Electrical components
  • 6.5 Key for main cable harness
  • 6.6 Main cable harness up to serial number WNPE2301J00000259
  • 6.7 Main cable harness from serial number WNPE2301P00000260
  • 6.8 Proportional control of cable harness
  • 6.9 Cable harness driving signal
  • 6.10 Arm system headlights on cable harness
  • 6.11 Front cable headlights
  • 6.12 Rear cable headlights
  • 6.13 Cable Harness Telematic Tiza GPS
  • 6.14 Cable Harness Telematic Tiza GPS
• 7 Circuit Diagrams
  • 7.1 Key for hydraulic circuit diagram (up to serial number WNPE2301C00000319)
  • 7.2 Hydraulic circuit diagram (up to serial number WNPE2301C00000319)
  • 7.3 Hydraulic circuit diagram options version 1
  • 7.4 Hydraulic circuit diagram options version 2
  • 7.5 Key for hydraulic circuit diagram (from serial number WNPE2301H00000320)
  • 7.6 Hydraulic circuit diagram (from serial number WNPE2301H00000320)
  • 7.7 Key for circuit diagram
  • 7.8 Circuit diagram part 1
  • 7.9 Circuit diagram part 2
• 8 Options
  • 8.1 Counterweight
  • 8.2 Long dipper arm
  • 8.3 Electro proportional control
  • 8.4 3rd control circuit - AUX II
  • 8.5 HQCS valve
  • 8.6 Gripper control circuit
  • 8.7 Hose rupture protection
  • 8.8 Immobiliser
  • 8.9 Engine oil service valve
  • 8.10 Telematic
• 9 PowerTilt PTS4.5
  • 9.1 General Information
  • 9.2 Tools
  • 9.3 Disconnecting the dipper or accessory from the PowerTilt swivel device
  • 9.4 Disconnecting the PowerTilt swivel device from the vehicle
  • 9.5 Individual components
  • 9.6 Exchanging sealing kit A and bearing kit B
  • 9.7 Lubrication and tests
  • 9.8 Replacing the ventilation valve
  • 9.9 Fixing the PowerTilt swivel device to the vehicle
  • 9.10 Fixing the dipper or accessory to the PowerTilt swivel device
  • 9.11 Adjust play on PowerTilt
  • 9.12 Troubleshooting and error correction